Question: In 2 0 0 3 , Sunoco Inc., agreed to build a coke - making plant with an annual capacity of 5 5 0 ,

In 2003, Sunoco Inc., agreed to build a coke-making plant with an annual capacity of 550,000 tons per year in order to supply plants of International Steel Group, Inc. Petroleum coke is a valuable and essential commercial product that is used directly in a wide range of applications including aluminum manufacturing, fuels, and numerous other products including ateel, glass, paint, and fertilizers. The facility was estimated to cost $140 million, and ISG agreed to purchase the coke (used to make steel) for the next 15 years.
Assume that you were the engineer analyzing whether or not to do this project. You are to
provide a written justification for this project, making the following assumptions:
a) The price of coke is $325 per ton in time 0, and increases at 2% per year over the life of the 15 year contract.
b) Raw material cost, which is essentially crude oil, in time 0 are $31.00per barrel, increasing 1.5% per year. Note that it takes 4 barrels of crude oil to make a ton of coke.
c) Labor expenses in time 0 of $50 million per year, increasing at a rate of 4.5% per year.
d) Energy expenses in time 0 of $20 million per year, increasing at a rate of 3.0% per year.
e) Overhead costs are $7 million per year, and assumed to hold constant over the project life.
f) Assume 10 year MACRS depreciation for the initial investment.
g) At the start of year 8, a major overhaul in the amount of $40MM will be necessary. This will be depreciable with 5 year MACRS. Assume that this overhaul will NOT impact production or sales of coke, in the current year, it is only to keep the status quo.
h) Assume an effective tax rate of 32%, and the facility has no salvage value at the end of a 15 year horizon.
i) Finally, assume all cash flows occur at the end of each year.
PLEASE DO THESE THINGS: Full excel type spreadsheets for revenue, expense and investment calculations.
 In 2003, Sunoco Inc., agreed to build a coke-making plant with

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