Question: Lean six sigma 5. Identify four flaws in the Value Stream Map below (12 pts) 90/60/30 day forecast 6-week Forecast PRODUCTION CONTROL Michigan Steel Co.

Lean six sigma 5. Identify four flaws in the

Lean six sigma

5. Identify four flaws in the Value Stream Map below (12 pts) 90/60/30 day forecast 6-week "Forecast PRODUCTION CONTROL Michigan Steel Co. State Street Assemby Weekly fax ------ MRP Daily Order 500 ft coils 18,400 pes/mo -12.000 L." -6,400"R" Tray= 20 pieces Weekly Schedule Tues 2 Shifts +Thurs. 1x Daily STAMPING S.WELD #1 I. S.WELD #2I. ASSSY# 1 ASSSY# 2 SHIPPING A 200 T o Coils o O O o 1100L 1600L 4600L 2400R 5 Days ZI Staging 2700L o 1440R 1200L 640R 600R 850R C/T= 1 SECOND C/T= 39 SECONDS C/T= 46 SECONDS C/T=62 SECONDS C/T=40 SECONDS C/O=1 HOUR C/O=10 MIN c/O=10 MIN C/O=0 C/O=0 UPTIME=859 UPTIME= 80% UPTIME= 100% UPTIME=100% UPTIME=100% 2 SHIFTS. 27.600 SEC.AVAIL 2 SHIFTS 2 SHIFTS 2 SHIFTS EPE= 2 WEEKS 27.600 SEC.AVAIL 27.600 SEC.AVAIL 27,600 SEC.AVAIL 27.600 SEC.AVAIL 2 days 7.6 days Lead Time -21.7 days 1.8 days 2.7 days 2 days 4.5 days 40 SECONDS 1 SECOND 39 SECONDS 40 SECONDS 62 SECONDS Processing = 169 sec 16

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