Question: Ltd started off producing a single product, called A. Price and cost details per unit are: R Selling Price R275 Direct Material 5kgs at R20/kg
Ltd started off producing a single product, called A. Price and cost details per unit are:
|
|
| R |
| Selling Price |
| R275 |
| Direct Material | 5kgs at R20/kg | R100 |
| Direct Labour | 4 hours at R25/hr | R100 |
| Manufacturing Overhead |
| R70 |
| Net Profit |
| R5 |
Product A, requires 10 hours of machine time. Actual manufacturing overheads are incurred according to the following cost volume relationship:
| Overheads | R325 000 | R700 000 |
| Machine Hours | 25 000 | 100 000 |
After the initial startup of selling a single product A [Note this information is as per Test 2], Ltd, added Product B. The income statement for the most recent financial year is:
|
| Product A | Product B | Total |
| Sales Units | 5 000 | 5 000 | 10 000 |
| Price
| R275 | R525 |
|
|
| R000s | R000s | R000s |
| Sales Value (R000s) | 1 375 | 2 625 | 4 000 |
| Cost of Sales (R000s) |
|
| 3 700 |
| Raw Material | 500 | 1 100 | 1 600 |
| Direct Labour | 500 | 375 | 875 |
| Manufacturing Overhead - Variable - Fixed |
250 |
625 |
875 350 |
| Normal Gross Profit (R000s) |
|
| 300 |
| Under-recovered overhead |
|
| 50 |
| Variable selling (Product B only) |
|
| 100 |
| Actual net profit (R000s) |
|
| 150 |
Notes to the income statement:
a. Each unit of product A requires R100 of raw material, 10 hours of machine time and 4 hours of labour time.
b. Each unit of product B requires R220 of raw material, 25 hours of machine time and 3 hours of labour time.
c. Labour time is restricted to 60 000 hours, and cannot be increased.
d. Maximum machine time capacity is 200 000 hours. Due to Covid-19, the plant was operating at a level that represents 87.5% of maximum capacity. The fixed costs have been recovered on machine hours. The pre-determined recovery rate was based on machine time equal to 100% of capacity and a budgeted fixed manufacturing cost of R400 000. Variable manufacturing overhead is incurred on a machine hour basis.
e. Actual fixed manufacturing overheads had doubled from the initial start-up situation (R200 000), when only product A was produced.
f. Selling expenses are incurred for product B only.
QUESTIONS:
1. Define the variables
2. Establish the objective function
3.Establish the limiting factors
4. Determine and rank the contribution per limiting factor
5. Draw a graph of the constraints for which linear programming is required
6. Establish the feasible region
7. Determine the optimal product mix
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