Question: Ltd started off producing a single product, called A. Price and cost details per unit are: R Selling Price R275 Direct Material 5kgs at R20/kg

Ltd started off producing a single product, called A. Price and cost details per unit are:

R

Selling Price

R275

Direct Material

5kgs at R20/kg

R100

Direct Labour

4 hours at R25/hr

R100

Manufacturing Overhead

R70

Net Profit

R5

Product A, requires 10 hours of machine time. Actual manufacturing overheads are incurred according to the following cost volume relationship:

Overheads

R325 000

R700 000

Machine Hours

25 000

100 000

After the initial startup of selling a single product A [Note this information is as per Test 2], Ltd, added Product B. The income statement for the most recent financial year is:

Product A

Product B

Total

Sales Units

5 000

5 000

10 000

Price

R275

R525

R000s

R000s

R000s

Sales Value (R000s)

1 375

2 625

4 000

Cost of Sales (R000s)

3 700

Raw Material

500

1 100

1 600

Direct Labour

500

375

875

Manufacturing Overhead

- Variable

- Fixed

250

625

875

350

Normal Gross Profit (R000s)

300

Under-recovered overhead

50

Variable selling (Product B only)

100

Actual net profit (R000s)

150

Notes to the income statement:

a. Each unit of product A requires R100 of raw material, 10 hours of machine time and 4 hours of labour time.

b. Each unit of product B requires R220 of raw material, 25 hours of machine time and 3 hours of labour time.

c. Labour time is restricted to 60 000 hours, and cannot be increased.

d. Maximum machine time capacity is 200 000 hours. Due to Covid-19, the plant was operating at a level that represents 87.5% of maximum capacity. The fixed costs have been recovered on machine hours. The pre-determined recovery rate was based on machine time equal to 100% of capacity and a budgeted fixed manufacturing cost of R400 000. Variable manufacturing overhead is incurred on a machine hour basis.

e. Actual fixed manufacturing overheads had doubled from the initial start-up situation (R200 000), when only product A was produced.

f. Selling expenses are incurred for product B only.

QUESTIONS:

1. Define the variables

2. Establish the objective function

3.Establish the limiting factors

4. Determine and rank the contribution per limiting factor

5. Draw a graph of the constraints for which linear programming is required

6. Establish the feasible region

7. Determine the optimal product mix

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