-MAINTENANCE MANAGEMENT Heating, ventilation, and air-conditioning (HVAC) systems are formed of various components. The heat supply...
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-MAINTENANCE MANAGEMENT Heating, ventilation, and air-conditioning (HVAC) systems are formed of various components. The heat supply component is comprised of heat production, heat distribution, and heat transfer subsystems. The latter system has three main elements: heat exchanger, pipes, and gate valves. In a university building, the maintenance management of the HVAC heat transfer system, which consists of two heat exchangers, three sets of pipes, and five gate valves, is carried out with in-house resources and personnel. Historical data shows that a "heat exchanger" has an average mean time to failure of 10 months. These records also reveal that the "pipes" and "gate valves", in the heat transfer sub-system, are "expected" to experience failure after functioning for 20 and 30 months, respectively. The failure in these elements is expected to grow exponentially over time. In addition, the following table shows the cost of conducting routine and reactive maintenance for the three elements of the heat transfer sub-system. Element Heat Exchangers. Pipes Reactive Maintenance Cost $108,000 $17,400 Gate Valves $4,800 Preventive Maintenance Cost $156,000 $4,200 $1,800 Question 1. Estimate at what month each element is expected to become half reliable (10 Marks). Hint: Failure follows an exponential distribution. Question 2. What would be the best frequency of routine (preventive) maintenance (in months) for each element? (25 Marks) Hint: Calculate the probability of break-downs based on reliability distribution, i.e., p = 1 - R(i), where i 1, 2, 3, ... months. Question 3. A company with a specialty in HVAC maintenance has offered a bundled maintenance outsourcing contract for the elements of the heat transfer system valued at $100,000 per month. Shall the university opt for this outsourced contract? (10) marks) Question 4. As part of the maintenance program, a heat-resistant metallic paste is used to fill the cracks and holes in the heat transfer sub-system. If the demand for this paste is likely to grow by 25% due to the aging of this sub-system, how should the economic order quantity for this paste be adjusted accordingly? (5 Marks) The deliverable of this assignment is a single PDF file that must contain the detailed solution to each question supported by equations and explanations, if necessary. -MAINTENANCE MANAGEMENT Heating, ventilation, and air-conditioning (HVAC) systems are formed of various components. The heat supply component is comprised of heat production, heat distribution, and heat transfer subsystems. The latter system has three main elements: heat exchanger, pipes, and gate valves. In a university building, the maintenance management of the HVAC heat transfer system, which consists of two heat exchangers, three sets of pipes, and five gate valves, is carried out with in-house resources and personnel. Historical data shows that a "heat exchanger" has an average mean time to failure of 10 months. These records also reveal that the "pipes" and "gate valves", in the heat transfer sub-system, are "expected" to experience failure after functioning for 20 and 30 months, respectively. The failure in these elements is expected to grow exponentially over time. In addition, the following table shows the cost of conducting routine and reactive maintenance for the three elements of the heat transfer sub-system. Element Heat Exchangers. Pipes Reactive Maintenance Cost $108,000 $17,400 Gate Valves $4,800 Preventive Maintenance Cost $156,000 $4,200 $1,800 Question 1. Estimate at what month each element is expected to become half reliable (10 Marks). Hint: Failure follows an exponential distribution. Question 2. What would be the best frequency of routine (preventive) maintenance (in months) for each element? (25 Marks) Hint: Calculate the probability of break-downs based on reliability distribution, i.e., p = 1 - R(i), where i 1, 2, 3, ... months. Question 3. A company with a specialty in HVAC maintenance has offered a bundled maintenance outsourcing contract for the elements of the heat transfer system valued at $100,000 per month. Shall the university opt for this outsourced contract? (10) marks) Question 4. As part of the maintenance program, a heat-resistant metallic paste is used to fill the cracks and holes in the heat transfer sub-system. If the demand for this paste is likely to grow by 25% due to the aging of this sub-system, how should the economic order quantity for this paste be adjusted accordingly? (5 Marks) The deliverable of this assignment is a single PDF file that must contain the detailed solution to each question supported by equations and explanations, if necessary.
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