Operations Management: An Introduction to Process Analysis Practice Problem Consider the following process to manufacture bunk beds. Assume that the beds are made in batches of 4, and that there are 40 hours available per week for production. Each bed goes through the following nine steps. Step Setup Time Minutes per Setup Run Time Minutes per Bunk Bed 1. Cut 15 37.5 2. Plane 10 38.4 3. Router 10 48 4. Drill 10 28 5. Sand 25 24 6. Stain 15 12 7. Polyurethane 45 90 8. Kit assembly 0 40 9. Cleating 0 15 For questions 2, assume that there is 1 worker at each step in the process and that, on average, there is 1 batch of inventory before each step and 1 batch in process at each step. 2. What is the capacity in beds per week for each step in the process? Which step is the bottleneck? What is the overall capacity of the process