ord Assignment 2 Case Study - Word Review View Help GI Design Layout Mailings References IP Color P Artistic Effects Picture Styles Lean Six Sigma - Assignment 2 Resulting from our ACME Current State VSM, one of the projects identified is to improve the First Pass Yield at Spot Welding 11. You have been assigned as the Project leader on this project. The customer is State Street Assembly and they are concerned about the poor quality of product we have been sending them. This customer is considering awarding new business to our company and is basing its' decision on our ability to improve the quality of the current product. The brackets we currently supply to State Street Assembly have encountered several different quality problems and the customer has asked for immediate action to address the quality problems. Recent quality data has revealed the following quality defect count during the past month: Spot Weld location incorrect (22 mm. +/- 1 mm from the bottom edge) 192 pieces Spot-Weld diameter size 19 mm +/- 1.0 mm) 389 pieces - Spot-Weld appearance (no remaining sharp edges) -68 pieces Part distortion bracket must lay flat on surface) -87 pieces The Management team consisting of the followine people has decided that your project will address the Spot Weld diameter defects. The cost of each Spot Weld diameter defect is $32.25. The data collected from a recent study has been included on the next page of this Case Study. Plant Manager Stephen Lewis Quality Manager Nancy Davis Engineering Manager Vermas Sobrham Production Manager -Bob Stephens The Managers have agreed to assign the following resources members of your team: Tito Vahbaram - Quality Engineer Rikki Yabhosky - Manufacturing Engineer Mark Sharp - Welding Technician Stacey Francis - Welding Operator The process owner for the Spot-Welding process, Mary Simwell as agreed to support your project team as required. Mary is also a certified Six Sigma Black Belt who will mentor your project team. You and Mary have agreed that this project is expected to be completed in three months from today The steel your company wies to fabricate the brackets is supplied by Michigan Steel. The welding supplies ure purchased from Industrial Supply inc. The bracket components are supplied to Spot Welding directly from the Stamping process. The current process for Spot Welding the brackets is as follows: Steps can surfaces of steel bracket components Step 2 Load bucket components into fixture Mep Secare components in fixture with cung Seps Initiale Spot Welding cycle to wild characteristics to stand the Spot Welding , watch the video titled "pot Welding which had been English (Canada) here to search ET @ # $ A 1 2 3 % 5 43 6 Q W E R T Assignment 2 Case Study - Word Layout References Mailings Review View Help Tects Picture Styles Step 5- Inspect Spot-Weld characteristics To understand the Spot-Welding process, watch the video titled "Spot Welding" which had been uploaded to the Class 14 course shell. See page 2 for Assignment instructions and your process inspection data. Page 2 Assignment Instructions I 1) Create a Process Map for this process. 2) Create a Project Charter for your project. 3) Create a SIPOC Diagram for your process. 4) Identify the key input variables you feel are important to control and identify them on the SIPOC. 5) Create a Run Chart to display the Spot-Welding diameter data and the customer specifications. 6) Summarize the Voice of Customer critical to quality characteristics and show them on the Process Map. This is an individual assignment and the work must be completed by each student. Once your assignment is complete, submit it to the Assignment 2 drop box in Conestopa. The assignment is due on November 23 by 11:00 pm. Late assignments will be subject to a 5% deduction for each day late. Marking Scheme - Total 40 marks -5 marks Process Map SIPOC Project Charter 10 marks 10 marks - 5 marks Key Input Variables Voice of Customer Kun Chart - 6 marks 4 marks Spot Welding Diameter Data aglish (Canada) earch o F2 F3 F4 F6 @ # $ % A 2 3 4 7 5 immersive Reader as Translate A Read aloud | Draw v Highlight Erase Spot-Welding Diameter Data 2 5 Sample 34 67 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Upper Specification 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 Limit (mm) Lower Specification Limit(mm) 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 Spot Weld Diameter 78 9.1 8.2 10.5 11.0 8.3 / 9.8 7.1 8.0 9.5 the 7.6 8.6 | 93 | 99 | 8.5 9.1 26 / 8.9 / 10.6 83 9.7 | 8.2 90 88 (mm) 26 35 37 38 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9.3 7.4 9.28.7 9.6 8.4 9.1 8.8 8.29.18.2 9.5 10.0 9.2 7.7 9.2 8.9 9.0 9.7 9.2 8.6 7.1 8.9 8.3 9.3 Give Feedback to Microsoft Canestana International Transitinn 1 B BENG 16:26 22-11-2020 o e here to search ord Assignment 2 Case Study - Word Review View Help GI Design Layout Mailings References IP Color P Artistic Effects Picture Styles Lean Six Sigma - Assignment 2 Resulting from our ACME Current State VSM, one of the projects identified is to improve the First Pass Yield at Spot Welding 11. You have been assigned as the Project leader on this project. The customer is State Street Assembly and they are concerned about the poor quality of product we have been sending them. This customer is considering awarding new business to our company and is basing its' decision on our ability to improve the quality of the current product. The brackets we currently supply to State Street Assembly have encountered several different quality problems and the customer has asked for immediate action to address the quality problems. Recent quality data has revealed the following quality defect count during the past month: Spot Weld location incorrect (22 mm. +/- 1 mm from the bottom edge) 192 pieces Spot-Weld diameter size 19 mm +/- 1.0 mm) 389 pieces - Spot-Weld appearance (no remaining sharp edges) -68 pieces Part distortion bracket must lay flat on surface) -87 pieces The Management team consisting of the followine people has decided that your project will address the Spot Weld diameter defects. The cost of each Spot Weld diameter defect is $32.25. The data collected from a recent study has been included on the next page of this Case Study. Plant Manager Stephen Lewis Quality Manager Nancy Davis Engineering Manager Vermas Sobrham Production Manager -Bob Stephens The Managers have agreed to assign the following resources members of your team: Tito Vahbaram - Quality Engineer Rikki Yabhosky - Manufacturing Engineer Mark Sharp - Welding Technician Stacey Francis - Welding Operator The process owner for the Spot-Welding process, Mary Simwell as agreed to support your project team as required. Mary is also a certified Six Sigma Black Belt who will mentor your project team. You and Mary have agreed that this project is expected to be completed in three months from today The steel your company wies to fabricate the brackets is supplied by Michigan Steel. The welding supplies ure purchased from Industrial Supply inc. The bracket components are supplied to Spot Welding directly from the Stamping process. The current process for Spot Welding the brackets is as follows: Steps can surfaces of steel bracket components Step 2 Load bucket components into fixture Mep Secare components in fixture with cung Seps Initiale Spot Welding cycle to wild characteristics to stand the Spot Welding , watch the video titled "pot Welding which had been English (Canada) here to search ET @ # $ A 1 2 3 % 5 43 6 Q W E R T Assignment 2 Case Study - Word Layout References Mailings Review View Help Tects Picture Styles Step 5- Inspect Spot-Weld characteristics To understand the Spot-Welding process, watch the video titled "Spot Welding" which had been uploaded to the Class 14 course shell. See page 2 for Assignment instructions and your process inspection data. Page 2 Assignment Instructions I 1) Create a Process Map for this process. 2) Create a Project Charter for your project. 3) Create a SIPOC Diagram for your process. 4) Identify the key input variables you feel are important to control and identify them on the SIPOC. 5) Create a Run Chart to display the Spot-Welding diameter data and the customer specifications. 6) Summarize the Voice of Customer critical to quality characteristics and show them on the Process Map. This is an individual assignment and the work must be completed by each student. Once your assignment is complete, submit it to the Assignment 2 drop box in Conestopa. The assignment is due on November 23 by 11:00 pm. Late assignments will be subject to a 5% deduction for each day late. Marking Scheme - Total 40 marks -5 marks Process Map SIPOC Project Charter 10 marks 10 marks - 5 marks Key Input Variables Voice of Customer Kun Chart - 6 marks 4 marks Spot Welding Diameter Data aglish (Canada) earch o F2 F3 F4 F6 @ # $ % A 2 3 4 7 5 immersive Reader as Translate A Read aloud | Draw v Highlight Erase Spot-Welding Diameter Data 2 5 Sample 34 67 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Upper Specification 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 Limit (mm) Lower Specification Limit(mm) 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 Spot Weld Diameter 78 9.1 8.2 10.5 11.0 8.3 / 9.8 7.1 8.0 9.5 the 7.6 8.6 | 93 | 99 | 8.5 9.1 26 / 8.9 / 10.6 83 9.7 | 8.2 90 88 (mm) 26 35 37 38 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 9.3 7.4 9.28.7 9.6 8.4 9.1 8.8 8.29.18.2 9.5 10.0 9.2 7.7 9.2 8.9 9.0 9.7 9.2 8.6 7.1 8.9 8.3 9.3 Give Feedback to Microsoft Canestana International Transitinn 1 B BENG 16:26 22-11-2020 o e here to search