Question: P 2 - A: Raw materials inventory for an oil processing plant located in Arnold, MO , is procured from a large supplier via rail.

P2-A: Raw materials inventory for an oil processing plant located in Arnold, MO, is procured from a large supplier via rail. Each shipment costs $2500. The Arnold, MO facility produces 2,000 gallons of oil per hour, operates 14 hours per day in two shifts, and is open 7 days a week for 52 weeks a year. Raw materials cost $0.2 per gallon and incur a holding cost of 20 percent per year. How many gallons of raw materials should be ordered per shipment? How often will this order be placed? What is the cycle inventory for the raw materials?
P2-B: Consider the all-units quantity discount schedule below. The annual demand is 90,000 units, the setup cost is $1000 per order, and the annual holding cost is 30% of the unit cost. What is the optimal order quantity?
Quantity Ordered
Price Per Unit
1499
$300
500999
$280
10001499
$250
1500 and over
$210
P3: (20 points): When Vidalia onions are ready, the entire 13-county (plus parts of seven other counties) area in Georgia where they are grown is devoted to the harvest, packaging, and shipping of this delicacy. The Onion Shack currently purchases 120,000 bags of onions each year for $100 per bag (a bag is ten pounds). Onion Shack has historically purchased in lots of 3000 bags. Transit time and capacity vary as indicated in the table. The safety inventory that Onion Shack requires is 30% of lead time demand and the holding cost for a bag is 15% of the cost.
Carrier
Quantity Shipped (cwt)
Quantity shipped (bags)
Shipping cost ($/cwt)
Transit time (days)
Mashburn Rail
200+
2000+
$2.10
5
Sylvia Express
100+
1000+
$2.35
3
Anita Enterprises
250+
2500+
$1.35
3
Smith Trucking
250+
2500+
$1.00
3
Determine the least expensive transportation option if the Onion Shack continues to purchase 120,000 bags of Vidalia onions each year.

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