Question: Page Heating Inc. constructs air conditioning and heating systems for hospitals. The expected demand and production days for the next 6 months are as follows.

Page Heating Inc. constructs air conditioning and heating systems for hospitals. The expected demand and production days for the next 6 months are as follows.

month

Expected demand

Production days

Demand/ day

jan

1000

20

50

feb

1000

20

50

mar

700

20

35

apr

600

20

30

may

800

20

40

jun

900

20

45

Cost and other required information for the company is given in the following Table.

Inventory carrying cost

$ 5 per unit per month

Subcontracting cost per unit

$30 per unit

Average pay rate

$10 per hour ($80 per day)

Overtime pay rate

$15 per hour (above 8 hours per day)

Labor-hours to produce a unit

4 hours per unit

Cost of increasing daily production rate (hiring and training)

$300 per unit per month

Cost of decreasing daily production rate (layoffs)

$600 per unit per month

Develop an aggregate production plan matching the workforce to the production requirement (i.e. a chase strategy) and compute the total cost of this plan. Assume that the firm starts with zero inventory and exact number of workers required for January production. Every worker works for 8 hours per day in regular time.

Write "0" (zero) if no ending inventory or hiring/firing exists for that month.

Write the big numbers without commas, e.g. 2300.

Months

Demand

Daily production rate

Monthly production

Hiring (increase in daily prod rate)

Firing (decrease in daily prod rate)

Jan

1000

Answer

Answer

0

0

Feb

1000

Answer

Answer

Answer

Answer

Mar

700

Answer

Answer

Answer

Answer

Apr

600

Answer

Answer

Answer

Answer

May

800

Answer

Answer

Answer

Answer

Jun

900

Answer

Answer

Answer

0

Total cost = regular labor cost + hiring cost + firing cost

= 20 days*$10/hr*4hrs/unit* Answer + $300/unit*Answer + $600/unit* Answer = $ Answer

Does subcontracting increase or decrease costs? AnswerIncreaseDecrease

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