Question: Pallet rack is a system used to store materials. A company employed a modular steel rack system for the storage of materials produced by its
Pallet rack is a system used to store materials. A company employed a modular steel rack
system for the storage of materials produced by its factory. The modular rack system consisted
of four parallel columns spaced at and connected to each other through tie beams as
shown in Figure The height of columns is and they are made of a steel tube having
dimensions of and a thickness of The columns sit on a square base plate
with the size of and a thickness of The connection between the columns and
the base plate is fixed. Base plates are connected to a thick concrete slab through
high strength bolts with the diameter of The tie beams are connected to columns
through bolts providing a fixed beamtocolumn connection. The tie beams are made of a steel
tube profile with the dimensions of and a thickness of The modular rack
system has been designed to carry safely six pallets each of which in weight. Pallets
sits on four steel brackets each of which thick and in length. Brackets are
installed at the four corners of each level as shown in Figure There is a gap between
the pallets and the columns when pallets are installed on brackets. The lateral load resisting
system of the rack system along axes and is a braced system made of tube profiles
having thickness. As shown in Figure along the A and B axes, the rack system relies
on a moment frame that has only one tie beam installed on the roof level to resist against lateral
deformations. The yield strength of the employed steel materials is MPa and its modulus
of elasticity equals GPa.
After few weeks being in operation safely, as shown in Figure the rack system experienced
a sudden collapsed when workers were adding new pallets to a halffilled rack system. The
rack system collapsed suddenly along the moment frame ie axis A and B and imposed
significant monetary loss to the company.
Figure Details of the modular rack system
QUESTION
Assume the rack system is empty but is hit by a lift truck at height, estimate the
minimum truck load that can lead to the collapse of the rack system.
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