Question: Please help me by drawing a value stream map for the below details. VSM paInting axle bars When In doubt, Ship it Out Corporation (WID-SIOC)

Please help me by drawing a value stream map for the below details.

VSM paInting axle bars

When In doubt, Ship it Out Corporation (WID-SIOC) Production Control & Logistics

schedules March Coatings

Schedules Minion Rework

Schedules Karston Krylon Coaters

Daily volume = 20,000 axle bars (80 total SKUs)

Available time = 7.2 hours per day at March Coatings

Tatk time = 1.296 sec

WID-SIOC Shipping

ship whatever is on the dock at window time

Ship times 6 am, 10 am, noon.

1 hour transit to Brighton, MI (March Coatings)

Time to load each truck = 30 minutes

March Coatings

Receiving times: 7 am, 11 am, 1 pm

Time = 30 minutes to unload

Blast operation

Cycle time = 1.1 sec

C/O = 30 mins

FTQ = 95%

Note: Total Inventory found ahead of blast = 22,222 unpainted axle bars

Wash operation

Cycle time = 1.25 sec

C/O= n/a

FTQ = 100%

Note: Inventory found ahead of wash operation = 18,309 unpainted axle bars with another 4010 red tagged as defective

Dryer

Cycle time = 1.25 sec

C/O = n/a

Ftq = 100%

Note: Inventory found ahead of the dryer = 21,386 unpainted axle bars

Ecoat

Cycle time = 1.28

c/o = 10 minutes

Ftq = 90%

Note: Inventory found ahead of the Ecoat = 22,080 unpainted axle bars

Note: Inventory found after the Ecoat = 18,316 painted axle bars; another 2,003 painted axle bars red-tagged as paint defects

March Coatings Shipping

7 am. 11 am, 1 pm

30 minutes per truck

WID-SIOC receiving

8 am, noon, 2 pm

30 minutes per truck

All rework go to Minion rework

located in Grand Rapids (1 hour transit)

10 minutes receiving time

15 minutes shipping time

Cycle time = 5 sec

C/O = 30 minutes

FTQ = 99%

Karston Krylon Coaters

not approved by the customer / not manned normally

not EPA for handling hazardous material.

In House paint booth (prefers Krylon spray paint over Rust-O-Leum)

Cycle Time = 1.23 sec

C/O = 90 minutes

FTQ = 100%

Dryers

- cycle time = 1.26 sec

c/o time = 30 minutes

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