Question: please solve this for me PROBLEM: You are a Manufacturing Engineer in the EasyMachining-EM Factory. You have the responsibility of manufacturing a part that can
please solve this for me
PROBLEM: You are a Manufacturing Engineer in the "EasyMachining-EM Factory. You have the responsibility of manufacturing a part that can be manufactured on a turning machine and should have at least following specifications (as given individually). The factory will build a new shop in order to manufacture this part only. Find/calculate the followings according to your given individual conditions: 1. Calculate the all machining operations according to your individual conditions such as minimum cost, maximum productivity, maximum efficiency. 2. Define the Turning Machine Specifications and select one from the market. 3. Define the machining parameters such as cutting speed, feed rate, depth of cut, angles occurred during cutting etc. for each operation. 4. Select the cutting tools and calculate the tool life, cutting temperature etc. 5. Calculate the all forces occurred in the shear and friction zones. Find cutting and tangential forces 6. Find the production cost per part and advice the amount of benefit (sale price) and find the yearly gain. 7. List the all calculated/selected/found parameters in a table and make a final comment. GIVEN: Operator's wage: 2.000 $/month Operator&Machine Overheads: 170% and 195% respectively Machine Amortization Period: 10 Years Please assume/select or find appropriately any other unknown which is not given required for the solution. WORKS TO BE DONE: Find/Calculate/Select above mentioned parameters/factors. Prepare a Formal Report (as if giving to the factory owner for the decision making) including all requested calculations, assumptions, results. Report should be uploaded to UZEM just before the presentation Make a 15 Minute Presentation about work done on 06th January 2021 during class hours. Compose your group (there may be 2 students in a group maximum). Define your Group by 2nd December 2020 latest Detailed Shape of the Workpiece should be defined by the group according to given specifications and approved by the instructor by 20 December 2020 latest. 2 stepped diameters, 1 through hole, 190 mm length Low Carbon Steel 135.000 Minimum Cost PROBLEM: You are a Manufacturing Engineer in the "EasyMachining-EM Factory. You have the responsibility of manufacturing a part that can be manufactured on a turning machine and should have at least following specifications (as given individually). The factory will build a new shop in order to manufacture this part only. Find/calculate the followings according to your given individual conditions: 1. Calculate the all machining operations according to your individual conditions such as minimum cost, maximum productivity, maximum efficiency. 2. Define the Turning Machine Specifications and select one from the market. 3. Define the machining parameters such as cutting speed, feed rate, depth of cut, angles occurred during cutting etc. for each operation. 4. Select the cutting tools and calculate the tool life, cutting temperature etc. 5. Calculate the all forces occurred in the shear and friction zones. Find cutting and tangential forces 6. Find the production cost per part and advice the amount of benefit (sale price) and find the yearly gain. 7. List the all calculated/selected/found parameters in a table and make a final comment. GIVEN: Operator's wage: 2.000 $/month Operator&Machine Overheads: 170% and 195% respectively Machine Amortization Period: 10 Years Please assume/select or find appropriately any other unknown which is not given required for the solution. WORKS TO BE DONE: Find/Calculate/Select above mentioned parameters/factors. Prepare a Formal Report (as if giving to the factory owner for the decision making) including all requested calculations, assumptions, results. Report should be uploaded to UZEM just before the presentation Make a 15 Minute Presentation about work done on 06th January 2021 during class hours. Compose your group (there may be 2 students in a group maximum). Define your Group by 2nd December 2020 latest Detailed Shape of the Workpiece should be defined by the group according to given specifications and approved by the instructor by 20 December 2020 latest. 2 stepped diameters, 1 through hole, 190 mm length Low Carbon Steel 135.000 Minimum Cost