Question: Problem 1 ( 6 0 % ) : It is desired to form an emulsion by mixing two liquids, such as oil and water using

Problem 1(60%):
It is desired to form an emulsion by mixing two liquids, such as oil and water using a Rushton
turbine. For this example, assume that the emulsion is successfully formed if the average size of
oil droplets is less than 100 microns. Assume furthermore that the dimension of the tank is 2,500
m3, that the maximum diameter of the impeller is 2.5m, and the maximum rotation speed is 800
rpm.
(10%)
Provide a description of a Rushton turbine as supplied by a manufacturer (i.e., use the internet
and/or call a manufacturer). Provide schematics, figures, tables, etc..
(50%)
The power supplied by a Rushton turbine to the surrounding water body is given by the formula:
P=KTn3d3
where KT is an "impeller constant" varying between 0.32 and 1.6 in general. Use the values 0.3
and 1.2 herein.
n= rotational speed, revolution/second.
d= Impeller diameter (m)
= density of fluid (kgm3)
Design a Rushton turbine that provides the minimum requirement for emulsion formation.
Namely, find the combinations' values of d and n that achieve emulsion. Also compute the
velocity gradient G=(PV)12 for these combinations, where V is the volume of the tank.
Plot and discuss all results.
Problem 2: 30%
Explain the role of the Komogorov scale in terms of the cascade of energy AND in terms of the
size of particles in a "smoothie". Provide the equation. 10%
Comment on how the Kolmogorov scale changes when the energy dissipation rate increases by
10,100, and 1000 folds. Do you need to increase the power need by a lot to reduce the
Kolmogorov scale to half its value?20%
Problem 4: 10%
Compute the energy dissipation rate and the Kolmogorov scale due to a static mixer of diameter
0.05m and length 2.5m with a water flow rate of Q=0.005m3s. Assume f=5.0 in the Darcy
Weisbach equation for pipe flow.
 Problem 1(60%): It is desired to form an emulsion by mixing

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