Question: Problem 1 ( line balancing ) : Consider the following process: Consider the following facts / constraints: , The process is a make - to

Problem 1(line balancing):
Consider the following process:
Consider the following facts/constraints:
, The process is a make-to-order process
An order for one flow unit is placed exactly every 5 minutes.
The following workers are available: A, B, C, D, E, F and G. Not all of them need to be employed
in the process but no other worker can be hired.
All other resources can be ignored because they are irrelevant.
The duration of Task 2 per flow unit depends on the number of workers assigned to the task
according to the formula 32+36/(# workers). For example, if one worker does Task 2, its
duration is 32+361=68 minutes; if two workers (jointly) do Task 2, its duration is 32+362=50
minutes; etc.
Tasks 1 must be performed before all other tasks.
Tasks 2-3 are performed on the top part of the flow unit and tasks 4-5 are performed on the
bottom part of the flow unit. As such, tasks 2-3 can take place at the same time as tasks 4-5.
Task 6 can only be once tasks 1-5 have been completed and is done using a very specialized
machine that only worker E knows how to operate.
Task 7 does not involve any worker;
All tasks other than Task 2 and Task 7 must be done by one worker only;
Task 8 must follow Task 7 and Task 9 must follow Task 8;Problem 1(line balancing):
Consider the following process:
Consider the following facts/constraints:
The process is a make-to-order process
An order for one flow unit is placed exactly every 5 minutes.
The following workers are available: A, B, C, D, E, F and G. Not all of them need to be employed
in the process but no other worker can be hired.
All other resources can be ignored because they are irrelevant.
The duration of Task 2 per flow unit depends on the number of workers assigned to the task
according to the formula 32+36?(# workers). For example, if one worker does Task 2, its
duration is 32+361=68 minutes; if two workers (jointly) do Task 2, its duration is 32+362=50
minutes; etc.
Tasks 1 must be performed before all other tasks.
Tasks 2-3 are performed on the top part of the flow unit and tasks 4-5 are performed on the
bottom part of the flow unit. As such, tasks 2-3 can take place at the same time as tasks 4-5.
Task 6 can only be once tasks 1-5 have been completed and is done using a very specialized
machine that only worker E knows how to operate.
Task 7 does not irwolve any worker;
All tasks other than Task 2 and Task 7 must be done by one worker only;
Task 8 must follow Task 7 and Task 9 must follow Task 8;
All workers are paid $20 per hour;
The selling price of a flow unit is $300;
One worker cannot do more than one task at the same time;
Assume that if two (or more) workers are in parallel for one task, they are in parallel for all the
tasks they do.
Draw a process flow diagram for how you would suggest organizing the process, in order to achieve the
best value for the following performance metrics:
Prolit rate;
Rush order flow time;
Flow rate;
Average labor utilization;
Cost of direct labor;
And provide the value of these metrics for your process flow diagram. Show all your work.
 Problem 1(line balancing): Consider the following process: Consider the following facts/constraints:

Step by Step Solution

There are 3 Steps involved in it

1 Expert Approved Answer
Step: 1 Unlock blur-text-image
Question Has Been Solved by an Expert!

Get step-by-step solutions from verified subject matter experts

Step: 2 Unlock
Step: 3 Unlock

Students Have Also Explored These Related General Management Questions!