Problem 11-19 (Algo) Internal Business Process Performance Measures (LO11-3] Tombro Industries is in the process of automating one of its plants and developing a flexible manufacturing system. The company is finding it necessary to make many changes in operating procedures. Progress has been slow, particularly in trying to develop new performance measures for the factory. In an effort to evaluate performance and determine where Improvements can be made, management has gathered the following data relating to activities over the last four months. Month 194 55 111 122 48 105 133 39 BB 94 36 67 days 7 days 4 days 21 18 Quality control measures: Number of defects Number of warranty claims Number of customer complaints Material control measures Purchase order lead time Scrap as a percent of total cost Machine performance measures Machine downtie as a percentage of availability Use percentage of availability Setup ting (hours) Delivery performance measures Throughout time Manufacturing cycle officiency (CE) Percentage of on-time deliveries 5 days 25 35 6 101 # 925 10 11 12 > 91 The president has read in industry Journals that throughout time, MCE, and delivery cycle time are important measures of performance, but no one is sure how they are computed. You have been asked to assist the company, and you have gathered the following cota relating to these measures Average per month (in days) 2 10.0 wait te per order before start of production Inspection time per unit Process time per Unit Quer te per unit Move tine per unit 12.6 0. 2.4 13.0 0. 2.2 5.4 15.0 . 1.) 762 3.9 Required: 1-a. Compute the throughput me for each month Hb Compute the manufacturing cycle efficiency (MCE) for each month 1-C Compute the delivery cycle time for each month 3-a Refer to the inspection time, process time, and so forth. given for month 4. Assume that in month 5 the inspection time, process time, and so forth, are the same as for month 4. except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughput time and MCE 3-1. Refer to the inspection time, process time and so forth. given for month 4. Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughout time and MCE at this question by entering your answers in the tabs below. Complete this question by entering your answers in the tabs below. Required 1 Required 3 1-a. Compute the throughput time for each month. 1-b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month. (Round your answers to 1 decimal place.) Throughput Time Delivery Cycle Time Manufacturing Cycle Efficiency (MCE) 96 Month 1 Month 2 % days days days days days days days days 96 Month 3 96 Month 4 Required Required 3 > Complete this question by entering your answers in the tabs below. Required 1 Required 3 3-a. (Month 5) Refer to the Inspection time, process time, and so forth, given for month 4. Assume that in months the Inspection time, process time, and so forth are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughput time and MCE. 3.b. (Month 6) Refer to the Inspection time, process time, and so forth, given for month 4. Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4. except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughput time und MCE Round your answers to 1 decimal place) Show Months days day Throughout time Manufacturing cycle oficiency (MCE