Question: Problem Develop a PLC program to prevent a machine operator from starting a motor that has tripped off more than 5 times in an hour.

Problem
Develop a PLC program to prevent a machine operator from starting a motor that has tripped off more than 5 times in an hour. The operation of the program can be summarized as follows:
A start and stop push buttons are used to operate the motor.
The normally open overload (OL) relay contact momentarily closes each time an overload current is sensed.
Every time the motor stops due to an overload condition, the motor start circuit is locked out for 5 min.
If the motor trips off more than 5 times in an hour, the motor start circuit is permanently locked out and cannot be started until the reset button is actuated.
The lock-out pilot light is switched on whenever a permanent lock-out condition exists.

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