Question: Product A is assembled from 1 unit of B and 0.5 units of C. B is made of 1 unit of D, 2 units of
Product A is assembled from 1 unit of B and 0.5 units of C. B is made of 1 unit of D, 2 units of E and 1 unit of F. C is made of 0.5 units of D and 3 units of G.
The lead times, quantities on hand and master production schedule are as follows:
| Item | Lead Time (Week) | Quantity on hand |
| A | 2 | 0 |
| B | 1 | 20 |
| C | 2 | 30 |
| D | 2 | 0 |
| E | 1 | 0 |
| F | 2 | 0 |
| G | 2 | 0 |
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
| Gross requirements (for Product A) | 0 | 0 | 40 | 60 | 0 | 30 | 0 | 40 | 20 |
- Draw a BOM for product A.
- Develop the material requirements plan for items B, C, D, E, F and G using lot-for-lot.
- Assume a holding cost of $1.50 per unit per day and a setup cost of $150 per setup for Product A. Determine the size of the order using the lot-for-lot, EOQ, and POQ lot sizing techniques for Product A. Which technique produces the lowest total cost?
BONUS: Solve the Question (3c) with the Wagner-Whitin lot-sizing algorithm.
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