Question: Q 1 . Please use the trial and error method described by textbook ( pp . 4 5 8 - 4 6 2 , Stevenson

Q1. Please use the trial and error method described by textbook (pp.458-462,
Stevensons 7th Canadian Edition). Using Microsoft Excel, prepare an initial aggregate
plan, and then an alternative plan, and answer the questions listed:
Problem description:
Given the projected demands for the next six months, prepare an initial aggregate production
plan that uses only regular time. Then develop an alternative aggregate production plan that also
shows overtime production is utilised to fulfill backorders.
Regular time is 150 units per month. Overtime is a maximum of 20 units per month. Overtime
cost is $30 per unit, backorder cost is $20 per unit, inventory holding cost is $5 per unit, regular
time cost of $20 per unit, and beginning inventory is zero.
Month Forecast
1180
2170
3140
4150
5130
6150
Requirements:
(a). Prepare an initial plan
(b) Prepare an alternative plan
(c) Which plan is better (a) or (b)? Why?
(d) How many units should be produced using overtime hours in the alternative plan?
What is the adequate timing for overtime production? Explain.

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