Question: Q 3 ( 4 0 % ) . About 8 0 % of world M g production is from electrolytic reduction of M g C

Q3(40%). About 80% of world Mg production is from electrolytic reduction of MgCl2. The
electrolytic cell (IG cell) operates at -800C and the feed is anhydrous MgCl2. The anode-cathode
spacing is 55mm. The conductivity of the molten salt is 2.3Scm. The cell operates at a current
density of 0.70Ampscm2. The anode overvoltage is 0.50V, the cathode overvoltage is 0.05V,
and the voltage drop in the busbar/electrodes is 1.30V(note: voltage drop in busbar is independent
from Ohmic voltage drop due to conductivity of electrolyte and has to be accounted separately).
The IG cell operates for a week at 35kA and 2400kg of Mg is recovered.
The overall cell reaction is: as {:Mg2++2Cl-)=Mg(l)+Cl2(g)
The Cl2 gas is collected from the top. The specific gravity of magnesium at {:800C) is less
than electrolyte so the liquid Mg also floats to the top for collection. The composition of the molten
salt electrolyte is, by weight: 30%NaCl+12%MgCl2+13%KCl+45%CaCl2.
Write the anodic and cathodic reactions per mole of magnesium
Calculate E for the cell. Assume pure magnesium; aMgCl2=xMgCl2(mole fraction);
PCl2=0.34atm
Determine the sodium, potassium and calcium concentrations in the liquid magnesium at
electrochemical equilibrium. (hint: These parasitic reduction side-reactions are not likely
to significantly reduce the current efficiency)
Calculate the overall applied voltage
Calculate current efficiency and the energy efficiency
Calculate how much heat is transferred from the cell to the surroundings (in kW)
Hint: the amount of work done on the system per unit of time (in kW) can be calculated by
multiplying Iappliced by Vapplisd-
All thermodynamic data:
MgCl2,298=Mg1073+Cl2,1073,H=704,010Jmole
Atomic weights: Na:22.98;Mg:24.31;Cl:35.45;K:39.1;Ca:40.1
 Q3(40%). About 80% of world Mg production is from electrolytic reduction

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