Q.(12p) Construct the indented bill of materials for scissors given in the figure b.(18p) Product A consist of two units of subassembly B, one unit of C and three units of D. Bis composed of two units of E and three units of F components. C is made up of two units of G and two units of E.Four units of H and two units of E are used in production of D. Construct a bill of materials (product tree) and give answers to following questions The following table lists lead times and on-hand quantities of all components needed to assemble of A. Item A B D E F H Lead time 1 3 3 2 1 3 1 2 (day) Top Serghe Blade Boom screw On-hand 0 10 10 20 20 30 0 10 a) How many levels does this BOM have? (2) b) If 15 units of End Item are to be assembled, how many E components are needed to order? (8) .) A customer order for the End Itam (A) is scheduled to be shipped at the start of day 15. What is the latest day for the assembling can be started and still be ready to shipping on time. (Sp) Q.(35p) Prepare a Master Production Schedule using the information given in the table below and please answer the following questions. (10p) On-hand inventory - 40 units Lot size = 100 units Q.4. (35p) A company produce two types of products and product trees are given below. The company is planning to release an order of 80 units in week 7 and 80 units in week 9 for the product TY-401. MPS quantities for ZX-001 are 140 units in week 7 and 80 units in week 9. SA-202 is an assembly part which is also sold directly and has an additional customer order of 50 units at week 7. There is a holding cost of $1 per unit per week and each order costs $128 to company. Using the information given in table below, prepare material requirement plans of all components. period 1 2 2 3 4 5 6 7 8 TY-401 forecasts 30 40 40 50 40 40 30 40 ZX-001 SA-202 (2) 29 21 5 RM-403 (3) 0 1 1 customer 31 orders RM-403 (2) RM -503 (2) RM-503 (2) a) For the first period, how many more units of customer orders will you able to accept without changing MPS? (2) b) Can you accept an order of 10 units in period 3? Will there be any changes on MPS? on ATP? (5p) c) Assume that you have accepted an order of 60 units for in period 5, then revise the MPS table. (10p) d) You received an order of 120 units in period 6, write down your answer and list your suggestions. (Sp) On-hand inventory Safety stock Allocated quantity Lead time Scheduled receipts Lot size Component ZX-001 90 30 20 2 20-week1 FOQ=100 SA-202 40 10 5 2 40-wk3 FOQ-150 RM-403 40 20 15 1 20-wk 2 EOQ RM-503 70 20 0 2 50-wk 1 FPQ=2 wk *=10 for FOO Q.(12p) Construct the indented bill of materials for scissors given in the figure b.(18p) Product A consist of two units of subassembly B, one unit of C and three units of D. Bis composed of two units of E and three units of F components. C is made up of two units of G and two units of E.Four units of H and two units of E are used in production of D. Construct a bill of materials (product tree) and give answers to following questions The following table lists lead times and on-hand quantities of all components needed to assemble of A. Item A B D E F H Lead time 1 3 3 2 1 3 1 2 (day) Top Serghe Blade Boom screw On-hand 0 10 10 20 20 30 0 10 a) How many levels does this BOM have? (2) b) If 15 units of End Item are to be assembled, how many E components are needed to order? (8) .) A customer order for the End Itam (A) is scheduled to be shipped at the start of day 15. What is the latest day for the assembling can be started and still be ready to shipping on time. (Sp) Q.(35p) Prepare a Master Production Schedule using the information given in the table below and please answer the following questions. (10p) On-hand inventory - 40 units Lot size = 100 units Q.4. (35p) A company produce two types of products and product trees are given below. The company is planning to release an order of 80 units in week 7 and 80 units in week 9 for the product TY-401. MPS quantities for ZX-001 are 140 units in week 7 and 80 units in week 9. SA-202 is an assembly part which is also sold directly and has an additional customer order of 50 units at week 7. There is a holding cost of $1 per unit per week and each order costs $128 to company. Using the information given in table below, prepare material requirement plans of all components. period 1 2 2 3 4 5 6 7 8 TY-401 forecasts 30 40 40 50 40 40 30 40 ZX-001 SA-202 (2) 29 21 5 RM-403 (3) 0 1 1 customer 31 orders RM-403 (2) RM -503 (2) RM-503 (2) a) For the first period, how many more units of customer orders will you able to accept without changing MPS? (2) b) Can you accept an order of 10 units in period 3? Will there be any changes on MPS? on ATP? (5p) c) Assume that you have accepted an order of 60 units for in period 5, then revise the MPS table. (10p) d) You received an order of 120 units in period 6, write down your answer and list your suggestions. (Sp) On-hand inventory Safety stock Allocated quantity Lead time Scheduled receipts Lot size Component ZX-001 90 30 20 2 20-week1 FOQ=100 SA-202 40 10 5 2 40-wk3 FOQ-150 RM-403 40 20 15 1 20-wk 2 EOQ RM-503 70 20 0 2 50-wk 1 FPQ=2 wk *=10 for FOO