Question: Question 2. Material Requirements Planning (35 marks) Week 1 2 3 4 5 6 7 8 9 10 Gross requirements 40 50 20 10 30

Question 2. Material Requirements Planning (35 marks)

Week

1

2

3

4

5

6

7

8

9

10

Gross requirements

40

50

20

10

30

80

70

60

100

20

The MRP gross requirements for product A in the next 10 weeks are shown in the following table. The lead time for A is three weeks, and the setup cost is $300. The carrying cost is $2 per unit per week. Suppose the initial inventory at the beginning of week 1 is 150 units.

Questions:

(1) Determine for what quantity the order should be planned to be received for each week using the following three lot-sizing methods: lot-for-lot, least total costs, and least unit cost. (Hint: start from the week when the initial inventory is insufficient to satisfy the gross requirements).

Lot for lot

Week

1

2

3

4

5

6

7

8

9

10

Planned order receipts

Least Total Costs

Week

1

2

3

4

5

6

7

8

9

10

Planned order receipts

Least Unit Cost

Week

1

2

3

4

5

6

7

8

9

10

Planned order receipts

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