Question: Question 3 . ( 2 0 points ) Consider the production capabilities of the Springfield Motors factory, focusing on the Homer. Suppose that Springfield Motors

Question 3.(20 points) Consider the production capabilities of the Springfield Motors factory,
focusing on the Homer. Suppose that Springfield Motors can ramp up production capacity and
currently has the standard production capacity to roll out 200 Homers per week. The firm can push an extra 30 sedans out the door each week with overtime efforts. The cost to assemble and inspect
a Homer during regular working hours is $2,000 per car. However, producing a Homer in overtime
bumps the cost up to $3,000 each. Additionally, it costs $600 per week to keep a Homer in
inventory, awaiting future delivery.
Springfield Motors has a clear order schedule for the upcoming six weeks, meaning the demand
for Homers over this period is precisely known: 180,205,185,255,195, and 210 sedans for each
week, respectively. Springfield Motors aims to provide top-notch service by fulfilling every order
without any shortages.
The task for Springfield Motors is to devise a production plan that outlines how much standard
and overtime production is needed over the next six weeks, all while keeping costs as low as
possible. It's assumed there are no Homers in inventory at the start of Week 1. Also, production is
spread evenly throughout the week, and the demand must be satisfied by the week's end from either
production in that week, or inventory left over from previous weeks.
For instance, if the demand in Week 1 is 180 Homers, and Springfield Motors manufactures
exactly 180 Homers that week, they'll meet the demand spot-on.
Below are several questions related to creating a linear programming (LP) model for the
Springfield Motors production challenge. You can solve this LP with the Excel Solver plugin or
any other solver you prefer.
(a) What is the optimal production schedule? In other words, how many Homers does
Springfield Motors produce per week to meet the demand schedule above? Are there any
cars held in inventory in any of the weeks? If so, which ones?
(b) Barney, the workers union representative announces that they are willing to increase the
weekly overtime capacity by 10 cars, to a total of 40 cars per week. But Barney insists that
the workers will only allow themselves to work extra overtime hours if the firm shows its
love for the workers by sponsoring a day-long excursion with a champagne brunch and an
afternoon of playing croquet. This would cost Springfield Motors $9,000.(Note that
overtime production costs per car would remain at $3,000/car this excursion only lifts the cap from 30 to 40 cars per week). Should Springfield Motors take the deal?c) Lisa, the production manager, wonders whether $9,000 for a champagne brunch and an
afternoon of croquet is really a good idea, and ponders what the most amount the firm
should spend to show its love for its workers to lift the overtime cap from 30 to 40 cars per
week. Even more, Lisa wants to make the analysis more awesome by not resolving the
model, but rather, using a sensitivity analysis and good old-fashioned mathematics that can
be done with a simple calculator. What is the most that Springfield Motors would be willing
to spend to raise the over cap from 30 to 40 cars per week? Can you guess in which weeks
would the extra overtime capacity be used, if any?
(d) There is now a breaking report by Kent Brockman that suggests the original information
for demand in Weeks 1 to 6 is different. What is the optimal production schedule if
Springfield Motors demand for the next six weeks changes to 165,245,145,225,215,
and 230 Homers? Like before, assume no inventory on hand at the beginning of Week 1.

Step by Step Solution

There are 3 Steps involved in it

1 Expert Approved Answer
Step: 1 Unlock blur-text-image
Question Has Been Solved by an Expert!

Get step-by-step solutions from verified subject matter experts

Step: 2 Unlock
Step: 3 Unlock

Students Have Also Explored These Related General Management Questions!