Question: QUESTION I NEED HELP WITH: What does the difference suggest we might be doing wrong with our bids? And if you were the CFO what

QUESTION I NEED HELP WITH: What does the difference suggest we might be doing wrong with our bids? And if you were the CFO what activity area would you look to improve and give a few generic examples of options for improvement?

Background info:

Using Plantwide rate
Quality Superior Superb Quality Superior Superb
D.material $ 830,000 $ 485,000 $ 92,000 Units to be produced 10,000 5,000 800
D.Labour $ 691,100 $ 362,500 $ 66,576 D.Lab hour per unit 2 5 12
Overhead (plant wide) $ 1,950,329.67 $ 2,437,912.09 $ 936,158.24
Total labour hours required 20,000 25,000 9,600
Total costs $ 3,471,429.67 $ 3,285,412.09 $ 1,094,734.24 *Budgeted OH rate $ 97.52 $ 97.52 $ 97.52
Add: 30% markup $ 1,041,428.90 $ 985,623.63 $ 328,420.27 Overhead (plant wide) $ 1,950,329.67 $ 2,437,912.09 $ 936,158.24
Sales $ 4,512,858.57 $ 4,271,035.71 $ 1,423,154.51
Budgeted OH rate $ 5,324,400 97.52
Units 10,000 5,000 800 54,600
Cost per unit $ 347.14 $ 657.08 $ 1,368.42
S.P per unit $ 451.29 $ 854.21 $ 1,778.94
Profit per unit $ 104.14 $ 197.12 $ 410.53
Using ABC rate budgeted costs cost driver Qty of cost driver ABC RR
Quality Superior Superb Material handling $ 258,400 no of parts 646,000 $ 0.40
D.material $ 830,000 $ 485,000 $ 92,000 Production scheduling $ 114,000 no of P.orders 570 $ 200.00
D.Labour $ 691,100 $ 362,500 $ 66,576 Setups $ 160,000 no of P.setups 200 $ 800.00
Overhead (ABC) Macinery cost $ 3,510,000 Machine hours 117,000 $ 30.00
Material handling $ 120,000 $ 100,000 $ 38,400 Finishing $ 1,092,000 Direct labour hours 54,600 $ 20.00
Production scheduling $ 60,000 $ 14,000 $ 40,000 Packaging & shipping $ 190,000 No of orders shipped 3,800 $ 50.00
Setups $ 80,000 $ 40,000 $ 40,000
Macinery cost $ 2,100,000 $ 1,050,000 $ 360,000
Finishing $ 400,000 $ 500,000 $ 192,000
Packaging & shipping $ 50,000 $ 100,000 $ 40,000
Quality Superior Superb Total
No of parts per unit 30 50 120
Total costs $ 4,331,100.00 $ 2,651,500.00 $ 868,976.00 Units to be produced 10,000 5,000 800
Add: 30% markup $ 1,299,330.00 $ 795,450.00 $ 260,692.80 Total no of parts 300,000 250,000 96,000 646,000
Sales $ 5,630,430.00 $ 3,446,950.00 $ 1,129,668.80 No of P.orders 300 70 200 570
Units 10,000 5,000 800 No of P.setups 100 50 50 200
Cost per unit $ 433.11 $ 530.30 $ 1,086.22 No of machine hour per unit 7 7 15
S.P per unit $ 563.04 $ 689.39 $ 1,412.09 Units to be produced 10,000 5,000 800
Profit per unit $ 129.93 $ 159.09 $ 325.87 Total no of machine hours 70,000 35,000 12,000 117,000
No of labour hour per unit 2 5 12
Units to be produced 10,000 5,000 800
Total no of labour hours 20,000 25,000 9,600 54,600
No of orders shipped 1000 2000 800 3,800

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