Raw Material D: Raw Material : Raw Material: Raw Material A: Raw Material : 06 OB 07 (1%) (5%) (2x) OS 04 (3) (4) (2) 32 (25 03 02 3) 129 151 Operation Process Chart for Product.1 Raw Material : Raw Material : Raw Material Raw Material Haw Material 02 08 06 05 04 123) 139 (1) (556) 12%) 14 15 13 11) 123 02 03 (3%) 123 01 10%) Operation Process Chart for Product-2 Q1. (40 points) Consider a typical house you like to live with at least 6 components (E.g., kitchen, laundry room, bathroom(s), bedroom(s)). a. (15 pts.) Develop an activity relationship chart regarding to the closeness rating of the activities. b. (10 pts.) Develop an activity relationship diagram using the chart in (a). C. (10 pts.) Considering the size of the components of house, draw a space relationship diagram. d. (5 pts.) Discuss the pros and cons of using this methodology to develop a layout. Q2. (60 points) For the given operations process charts of two products below, a. (30 pts.) Calculate the quantity of the raw material A, B, C, D, and to be ordered from the supplier for two types of products. b. (15 pts.) Assume that standard processing time of each operation (01, 02, ...,08) is calculated as follows: 03 Operations 01 02 04 05 06 07 08 Product 1 (min.) 2d1 2d2 2'd3 2d4 29d5 d1+d2 d3+d4 d4+d5 Product 2 (min.) di d2 d3 d4 ds 2d3 2*d4 2d5 Machine M1 M2 M3 Note: d1, ..., ds represent your student ID digits. E.g, d1-1, d2-2, d3-3, d4-4, ds=5 if your student ID is 12345 The machine types (M1, M2, M3) manufacturing the operations are also shown in the table above. Calculate the machine fraction for each product and total number of machines for each type for three 8-hour shifts. (Assume that reliability and efficiency of each machine are 96% and 97% respectively.) c. (5 pts.) Comment on the necessity of three working shifts per day based on your machine fraction calculations. Justify your answer. d. (5 pts.) Construct a From-To chart considering the number of trips between the machines. Assume that the load size is equal to 100 units. e. (5 pts. Considering the flows in (c), comment on the relative closeness of the machines to each other. Raw Material D: Raw Material : Raw Material: Raw Material A: Raw Material : 06 OB 07 (1%) (5%) (2x) OS 04 (3) (4) (2) 32 (25 03 02 3) 129 151 Operation Process Chart for Product.1 Raw Material : Raw Material : Raw Material Raw Material Haw Material 02 08 06 05 04 123) 139 (1) (556) 12%) 14 15 13 11) 123 02 03 (3%) 123 01 10%) Operation Process Chart for Product-2 Q1. (40 points) Consider a typical house you like to live with at least 6 components (E.g., kitchen, laundry room, bathroom(s), bedroom(s)). a. (15 pts.) Develop an activity relationship chart regarding to the closeness rating of the activities. b. (10 pts.) Develop an activity relationship diagram using the chart in (a). C. (10 pts.) Considering the size of the components of house, draw a space relationship diagram. d. (5 pts.) Discuss the pros and cons of using this methodology to develop a layout. Q2. (60 points) For the given operations process charts of two products below, a. (30 pts.) Calculate the quantity of the raw material A, B, C, D, and to be ordered from the supplier for two types of products. b. (15 pts.) Assume that standard processing time of each operation (01, 02, ...,08) is calculated as follows: 03 Operations 01 02 04 05 06 07 08 Product 1 (min.) 2d1 2d2 2'd3 2d4 29d5 d1+d2 d3+d4 d4+d5 Product 2 (min.) di d2 d3 d4 ds 2d3 2*d4 2d5 Machine M1 M2 M3 Note: d1, ..., ds represent your student ID digits. E.g, d1-1, d2-2, d3-3, d4-4, ds=5 if your student ID is 12345 The machine types (M1, M2, M3) manufacturing the operations are also shown in the table above. Calculate the machine fraction for each product and total number of machines for each type for three 8-hour shifts. (Assume that reliability and efficiency of each machine are 96% and 97% respectively.) c. (5 pts.) Comment on the necessity of three working shifts per day based on your machine fraction calculations. Justify your answer. d. (5 pts.) Construct a From-To chart considering the number of trips between the machines. Assume that the load size is equal to 100 units. e. (5 pts. Considering the flows in (c), comment on the relative closeness of the machines to each other