Question: Read the case study below and answer ALL questions. Driving Quality in Local Shoe Manufacturing With an eye for production efficiency and improving supply chain
Read the case study below and answer ALL questions.
Driving Quality in Local Shoe Manufacturing
With an eye for production efficiency and improving supply chain processes, Muhammad Ajmal Khan's
career in the shoe manufacturing industry has seen him work in all corners of the factory floor, and
due to Bata's global presence he's gained experience in just about all corners of the world.
Walking through the corridors of the Bata South Africa factory in the rural area of Loskop, southern
Drakensberg in the province of KwaZuluNatal, he is affectionately referred to as 'mkhulu', a local
reference to 'one of rank' or 'old one'.
The Bata Loskop factory is the proud local manufacturer of some of SAs best loved shoes, including
quality leather school shoe range Toughees, Tomy Takkies and the safety shoe range, Bata Industrials.
Bata is set for growth, said Khan, and the factory is key.
Khan takes great responsibility in his official title of factory managerproduction manager at the factory,
and unofficial title of 'Mkhulu', using his years of experience working at various Bata offices and
factories around the world, to steer the SA factory where he maintains efficient processes, while
ensuring the highest quality standards in shoes for the Africa and Middle East markets.
Khans eye for processes and systems was sought after by Bata. In he was brought into their
rubber factory in Bata Pakistan as a superintendent tasked with modernising the factory with the latest
machinery and conveyor belt concepts to improve efficiency and quality standards, rising to
international standards and demand.
His excellent leadership was recognised by Bata who selected him for a toptier executive course in
Bata production, Prodmanco. His Bata appointments in various countries gave him insight into all levels
of production, markets and business operations.
At Bata South Africa, his expertise has led to positive changes.
My role in Bata is to manage production in supply chain and manufacturing of shoes according to the
right quality, the right quantity, at the right cost and delivered at the right time. I must always ensure this
while maintaining harmonious and satisfying working conditions, said Khan, who has exposure at
different sister companies of Bata branches in Kenya, Indonesia, Thailand, China, Bangladesh, and
Pakistan.
This is not an easy feat. At the Loskop factory, its a demanding yearround operation, with added
responsibilities of employee management, communityfocused social responsibility initiatives, and
labour and economic pressures.
Prior to being assigned to Loskop, Khan was tasked with reviving the Pakistan factory in Maraka,
Lahore, one of the countrys biggest economic hubs. There, the factory was on the verge of closure, but
within three years Khan and his team revived it into a profitable unit and ramped up manufacturing.
I was given the title of Mr Revivor' there. I then came to Loskop, where the factory needed tighter
operational controls. With the help of the Loskop production team and wonderful cooperation from
operators, we set things on the right path, said Khan.
Khan also navigated the factory through the impact of Covid and the KZN civil unrest. During
the unrest, Khan and the team heard of threats to loot and burn their factory, but employees rallied
together and kept watch overnight in freezing temperatures to safeguard the factory. Their actions won
them a special global Bata Award and recognition among their peers around the world.
Leveraging his skill in adopting and implementing change, Khan is currently focused on Bata South
Africas fiveyear growth strategy.
Under the leadership of Michael Wyatt, Bata South Africa country manager, and Faisal Sabzwari, Bata
Groups president for Africa & Middle East, we have embarked on new endeavours from to
Weve started working closely with our regional sister companies to share best practices so we can
grow into new markets, he said.
Bata is set for growth, said Khan, and the factory is key.
All our shoes are manufactured by our hardworking women in Loskop who produce them with
passion. I am very thankful to them, and all staff members for the best cooperation. The one thing that
gets us through every day here at the factory, is knowing that we work as a family. We support each
other, we take care of each other, and we aim to make our factory an example of the great family
legacy that the Bata family began in said Khan.
Driving quality in local shoe manufacturing Bata bizcommunitycom
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The goal of supply chain management is to meet consumer requests in a profitable and longterm
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