Question: Simplifying the ABC System: Approximately Relevant ABC Systems Patterson Company produces wafers for integrated circuits. Data for the most recent year are provided: Expected Consumption

  1. Simplifying the ABC System: Approximately Relevant ABC Systems

    Patterson Company produces wafers for integrated circuits. Data for the most recent year are provided:

    Expected Consumption Ratios
    Activity Driver Wafer A Wafer B
    Inserting and sorting process activities:
    1. Developing test programs $ 49,000 Engineering hours 0.25 0.75
    2. Making probe cards 68,000 Development hours 0.15 0.85
    3. Testing products 500,000 Test hours 0.60 0.40
    4. Setting up batches 145,000 Number of batches 0.60 0.40
    5. Engineering design 95,000 Number of change orders 0.20 0.80
    6. Handling wafer lots 300,000 Number of moves 0.40 0.60
    7. Inserting dies 800,000 Number of dies 0.75 0.25
    Procurement process activities:
    8. Purchasing materials 400,000 Number of purchase orders 0.15 0.85
    9. Unloading materials 61,000 Number of receiving orders 0.35 0.65
    10. Inspecting materials 77,000 Inspection hours 0.70 0.30
    11. Moving materials 400,000 Distance moved 0.55 0.45
    12. Paying suppliers 34,000 Number of invoices 0.30 0.70
    Total activity cost $ 2,929,000
    Unit-level (plantwide) cost assignmenta $2,196,750 $732,250
    Activity cost assignmentb $1,513,900 $1,415,100

    a Calculated using number of dies as the single unit-level driver. b Calculated by multiplying the consumption ratio of each product by the cost of each activity.

    Required:

    1. Using the five most expensive activities, calculate the overhead cost assigned to each product. Assume that the costs of the other activities are assigned in proportion to the cost of the five activities. If required, round your answers to the nearest dollar.

    Activity Budgeted Activity Cost
    Testing products $fill in the blank 1
    Handling wafer lots $fill in the blank 2
    Inserting dies $fill in the blank 3
    Purchasing materials $fill in the blank 4
    Moving materials $fill in the blank 5
    Total activity cost $fill in the blank 6
    Approx. ABC Cost
    Wafer A $fill in the blank 7
    Wafer B $fill in the blank 8

    2. Calculate the error relative to the fully specified ABC product cost. Round your calculation to three decimal places and the percentage answer to one decimal place.

    Relative error
    Wafer A fill in the blank 9 %
    Wafer B fill in the blank 10 %

    3. What if activities 1, 2, 5, and 8 each had a cost of $612,000 and the remaining activities had a cost of $60,125 each? Calculate the cost assigned to Wafer A by a fully specified ABC system and then by an approximately relevant ABC approach.

    Cost by a fully specified ABC system $fill in the blank 11
    Cost by an approximately relevant ABC approach $fill in the blank 12

 Simplifying the ABC System: Approximately Relevant ABC Systems Patterson Company produceswafers for integrated circuits. Data for the most recent year are provided:

Simplifying the ABC System: Approximately Relevant ABC Systems Patterson Company produces wafers for integrated circuits. Data for the most recent year are provided: Expected Consumption Ratios Activity Driver Wafer A Wafer B Inserting and sorting process activities: 1. $ 49,000 Engineering hours 0.25 0.75 Developing test programs Making probe cards 2. 68,000 Development hours 0.15 0.85 3. 500 Test hours 0.60 0.40 Testing products Setting up batches 4. 145,000 0.60 0.40 5. 95,000 0.20 0.80 Engineering design Handling wafer lots Number of batches Number of change orders Number of moves Number of dies 6. 300,000 0.40 0.60 7. Inserting dies 800,000 0.75 0.25 Procurement process activities: 8. Purchasing materials 400,000 0.15 0.85 Number of purchase orders Number of receiving orders 9. Unloading materials 61,000 0.35 0.65 10. Inspecting materials 77,000 Inspection hours 0.70 0.30 11. 400,000 0.55 0.45 Moving materials Paying suppliers Distance moved Number of invoices 12. 34,000 0.30 0.70 Total activity cost $ 2,929,000 $2,196,750 $732,250 Unit-level (plantwide) cost assignment Activity cost assignment $1,513,900 $1,415,100 - Calculated using number of dies as the single unit-level driver. Calculated by multiplying the consumption ratio of each product by the cost of each activity. 1. Using the five most expensive activities, calculate the overhead cost assigned to each product. Assume that the costs of the other activities are assigned in proportion to the cost of the five activities. If required, round your answers to the nearest dollar. Activity Budgeted Activity Cost Testing products Handling wafer lots $ Inserting dies $ Purchasing materials $ Moving materials Total activity cost $ Approx. ABC Cost Wafer A Wafer B 2. Calculate the error relative to the fully specified ABC product cost. Round your calculation to three decimal places and the percentage answer to one decimal place. Relative error Wafer A % Wafer B % 3. What if activities 1, 2, 5, and 8 each had a cost of $612,000 and the remaining activities had a cost of $60,125 each? Calculate the cost assigned to Wafer A by a fully specified ABC system and then by an approximately relevant ABC approach. Cost by a fully specified ABC system Cost by an approximately relevant ABC approach

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