Question: Stage A 20 cars per hour Initial set up time of 20 minute when changing the car model or size Stage B 20 cars per

Stage A 20 cars per hour

Initial set up time of 20 minute when changing the car model or size

Stage B 20 cars per hour

Must be shut down for maintenance and cleaning for 30 minute after every 90 minute of operation

Stage C 18 cars per hour

More customization, but no setups

PART A Single car model

Stage A is already set up How many cars can be produced by the system in an 8-hour shift? How much idle time is there in this stage during such a shift? Which stage will you add capacity to? And by how much? Why?

Part B - Buffer or reduce set up time option

If you add storage buffer it will cost 5K per car. If you add the buffer(s), how much does the system capacity increase too? How many cars can you now produce per shift?

If you add a reduced setup time.

Stage A 20 min go down to 10min 10K to do this

Stage B 30 min go down to 15min 20k to do this

Would you reduce the setup time?

If so at which stages would you reduce setup time and how much would this add to the system capacity?

Which is the better option. Why?

What if we can do both (i.e. add buffers and reduce setup times) what is the increase to system capacity and at what cost?

If you consider all three options(the first two and the combined option), what is the best solution here?

Step by Step Solution

There are 3 Steps involved in it

1 Expert Approved Answer

Step: 1 Unlock blur-text-image

Question Has Been Solved by an Expert!

Get step-by-step solutions from verified subject matter experts

Step: 2 Unlock

Step: 3 Unlock

Students Have Also Explored These Related General Management Questions!

Bug-Off Exterminators provides pest control services and sells extermination products manufactured by other companies. Following is the company's unadjusted trial balance as of December 31, 2021....

Stage A 20 cars per hour Initial set up time of 20 minute when changing the car model or size Stage B 20 cars per hour Must be shut down for maintenance and cleaning for 30 minute after every 90...

Stage A 2 0 cars per hour Initial set up time of 2 0 minute when changing the car model or size Stage B 2 0 cars per hour Must be shut down for maintenance and cleaning for 3 0 minute after every 9 0...

Stage A 20 cars per hour Initial set up time of 20 minute when changing the car model or size Stage B 20 cars per hour Must be shut down for maintenance and cleaning for 30 minute after every 90...

IN AN 8 HOUR SHIFT Stage A 20 cars per hour Initial set up time of 20 minute when changing the car model or size Stage B 20 cars per hour Must be shut down for maintenance and cleaning for 30 minute...

N AN 8 HOUR SHIFT Stage A 20 cars per hour Initial set up time of 20 minute when changing the car model or size Stage B 20 cars per hour Must be shut down for maintenance and cleaning for 30 minute...

Stage A 20 cars per hour Initial set up time of 20 minute when changing the car model or size Stage B 20 cars per hour Must be shut down for maintenance and cleaning for 30 minute after every 90...

8 hour shift Stage A 20 cars per hour Initial set up time of 20 minute when changing the car model or size Stage B 20 cars per hour Must be shut down for maintenance and cleaning for 30 minute after...

Stage A 20 cars per hour Initial set up time of 20 minute when changing the car model or size Stage B 20 cars per hour Must be shut down for maintenance and cleaning for 30 minute after every 90...

Consider the trusses shown in Figures QA2 (a) and QA2 (b). The truss in Figure QA2 (a) has a mass of 2.44 kg applied at joint B while the truss in Figure QA2 (b) has the same mass of 2.44 kg but...

A 0.140-kg baseball traveling 35.0 m/s strikes the catchers mitt, which, in bringing the ball to rest, recoils backward 11.0cm. What was the average force applied by the ball on the glove?

How long does a mechanic's lien typically stay on a property if it remains uns 3 0 days year 9 0 days indefinitely until paid or released

Case Greenbuilders Pte Lid ("GPL") is a local construction company which specialises in providing bespoke Design and Build construction services for private residential homes that are designed to be...