Question: Task time estimates for the assembly of a Star Wars Child Plush Toy are shown below. The demand for the toys is 72 units per

Task time estimates for the assembly of a Star

Task time estimates for the assembly of a Star Wars Child Plush Toy are shown below. The demand for the toys is 72 units per 6-hour day: Task Task Time (min) Immediate Predecessor(s) A 2 B 4 C 3 A D 2 B E 2 B F 3 G 3 D, F . 3 DE The diagram for this assembly operation is shown below: A F B D G E H a) What is the cycle time? b) What is the theoretical number of workstations? (round up) c) Assign tasks to workstations. Was the min number of stations in (b) realizable? In other words, were you able to fit all the tasks within the min number of stations? OYes, min number of Stations is enough ONo, it is not enough and an additional station is needed d) After assigning the tasks to Stations, what is the total idle time per cycle? min. e) What is the Efficiency of the line based on (d)? %. f) You were asked by the plant to increase the assembly line production. What is the cycle time that you recommend? min/unit

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