Question: Textech , a large electronics manufacturer, assembles model AT75 handheld calculators at its Midland, Texas, plant. The assembly tasks that must be performed on each

Textech, a large electronics manufacturer, assembles model AT75 handheld calculators at its Midland, Texas, plant. The assembly tasks that must be performed on each calculator are shown below. The parts used in this assembly line are supplied by materials handling personnel to parts bins used in each task. The assemblies are moved along by belt conveyors between workstations. Textech wants this assembly line to produce 540 calculators per hour. 6 minutes in an hour are spent on maintenance activities.

Task

Description

ImmediatePredecessor

Task Time (Minutes)

A

Place circuit frame on

jig

-

0.18

B

Place circuit # 1 into

frame

A

0.12

C

Place circuit # 2 into

frame

A

0.32

D

Place circuit # 3 into

frame

A

0.45

E

Attach circuit to frame

B,C,D

0.51

F

Solder circuit

connections to central

circuit control

E

0.55

G

Place circuit assembly

in calculator inner

frame

F

0.38

H

Attach circuit assembly

to calculator inner

frame

G

0.42

I

Place and attach display

to inner frame

H

0.30

J

Place and attach

keyboard to inner frame

I

0.18

K

Place and attach top

body of calculator to

inner frame

J

0.36

L

Place and attach power

assembly to inner frame

J

0.42

M

Place and attach bottom

body of calculator to

inner frame

K,L

0.48

N

Test circuit integrity

M

0.30

O

Place calculator and

printed matter in box

N

0.39

a) Draw the precedence diagram.
b) Compute the cycle time in minutes.
c) Compute the minimum number of workstations.
d) Combine the tasks into workstations to minimize the total idle time.
e) Which heuristic did you use and why?
f) What is the utilization of the line balance attained in (d)?

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