Question: The 5s Audit form, given below, has been prepared to evaluate the implementation success of the 5S methodology. Scores for each criterion have been added.




The 5s Audit form, given below, has been prepared to evaluate the implementation success of the 5S methodology. Scores for each criterion have been added. Only scores for the situation after implementing the 5S are given. Scori Category Item After Sort 4 3 Distinguish between what is needed and what is not needed 1 Unneeded equipment, tools, furniture are present 2 Unneeded items are on walls, bulletin boards, etc. 3 Items are present in aisle ways, stairways, corners, etc. 4 Unneeded inventory, supplies, parts, or materials are present. 5 Safety hazards (water, oil, chemicals, machines) are present. 1 4 4 4 4 Set in Order A place for everything and everything is in its place 1 Correct placement of items are not obvious 2 Items are not in their right place 3 Aisle ways, workplaces, equipment location are not included 4 Items are not put away immediately after use 5 Heights and quantity limits are not obvious 3 4 1 Shine 2. 4 Cleaning, and looking for ways to keep clean and organized 1 Floors, wall, stairs and surfaces are not free of dirt, oil, and grease 2 Equipment is not kept clean and free of dirt, oil, and grease 3 Cleaning materials are not easily accessible 4 Lines, labels, signs, etc. are not clean and unbroken 5 Other cleaning problems of any kind) are present 3 4 2 Standardize Maintain and monitor the first three categories 1 Necessary Information is not visible 2 All standards are not known and visible 3 4 3 3 Checklists don't exist for all cleaning and maintenance jobs 4 All quantities and limits are not easily recognizable 5 How many items can't be located in 30 seconds 3 4 Sustain Stick to the rules 2 4 1 1 How many workers have not had 5S training 2 How many times, last week, was daily 5S not performed 3 How many times that personal belongings are not neatly stored 4 Number of times job aids are not available or up to date Number of times, last week, daily 5S inspections were not 5 performed 4 o A. Calculate the total score of the 5S implementation and put the answer here: (2 points). B. Calculate the average score for each of the 5S phases and put the results in the following table (keep 2 decimal places): (10 points, 2 points each). Score Sort Set in Order Shine Standardize Sustain C. The 5S step, which should get the focus is the phase with the score of: (2 points). The 5s Audit form, given below, has been prepared to evaluate the implementation success of the 5S methodology. Scores for each criterion have been added. Only scores for the situation after implementing the 5S are given. Scori Category Item After Sort 4 3 Distinguish between what is needed and what is not needed 1 Unneeded equipment, tools, furniture are present 2 Unneeded items are on walls, bulletin boards, etc. 3 Items are present in aisle ways, stairways, corners, etc. 4 Unneeded inventory, supplies, parts, or materials are present. 5 Safety hazards (water, oil, chemicals, machines) are present. 1 4 4 4 4 Set in Order A place for everything and everything is in its place 1 Correct placement of items are not obvious 2 Items are not in their right place 3 Aisle ways, workplaces, equipment location are not included 4 Items are not put away immediately after use 5 Heights and quantity limits are not obvious 3 4 1 Shine 2. 4 Cleaning, and looking for ways to keep clean and organized 1 Floors, wall, stairs and surfaces are not free of dirt, oil, and grease 2 Equipment is not kept clean and free of dirt, oil, and grease 3 Cleaning materials are not easily accessible 4 Lines, labels, signs, etc. are not clean and unbroken 5 Other cleaning problems of any kind) are present 3 4 2 Standardize Maintain and monitor the first three categories 1 Necessary Information is not visible 2 All standards are not known and visible 3 4 3 3 Checklists don't exist for all cleaning and maintenance jobs 4 All quantities and limits are not easily recognizable 5 How many items can't be located in 30 seconds 3 4 Sustain Stick to the rules 2 4 1 1 How many workers have not had 5S training 2 How many times, last week, was daily 5S not performed 3 How many times that personal belongings are not neatly stored 4 Number of times job aids are not available or up to date Number of times, last week, daily 5S inspections were not 5 performed 4 o A. Calculate the total score of the 5S implementation and put the answer here: (2 points). B. Calculate the average score for each of the 5S phases and put the results in the following table (keep 2 decimal places): (10 points, 2 points each). Score Sort Set in Order Shine Standardize Sustain C. The 5S step, which should get the focus is the phase with the score of: (2 points)