Question: The first continuous chemical manufacturing process was developed by the Belgian chemist Ernest Solvay during the 1860s. The Solvay process or ammonia-soda process is the

 The first continuous chemical manufacturing process was developed by the Belgian

The first continuous chemical manufacturing process was developed by the Belgian chemist Ernest Solvay during the 1860s. The Solvay process or ammonia-soda process is the major industrial process to produce sodium carbonate (soda ash, Na2CO3 ). The ingredients for this are readily available and inexpensive: salt brine (from inland sources or from the sea) and limestone (from quarries). The worldwide production of soda ash in 2005 was estimated at 42 million tonnes. Solvay-based chemical plants now produce roughly three-quarters of this supply, with the remaining being mined from natural deposits. Solvay's Rosignano is the world's biggest sodium carbonate production plant with a yearly capacity of 250,000 tonnes. There are four separate reaction steps, but the overall reaction is as follows: 2NaCl+CaCO3Na2CO3+CaCl2 If this process was 100% efficient in converting salt (NaCl) and calcium carbonate (limestone, CaCO3 ) into soda ash (sodium carbonate, Na2CO3 ), how many tonnes per year of limestone (assuming 100% pure CaCO3 ) are required

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