Tombro Industries is automating one of its plants and developing a flexible manufacturing system. In an...
Fantastic news! We've Found the answer you've been seeking!
Question:
Transcribed Image Text:
Tombro Industries is automating one of its plants and developing a flexible manufacturing system. In an effort to revise its performance measurement system, the company gathered the following data for the last four months: Quality control measures: Number of defects Number of warranty claims Number of customer complaints Material control measures: Purchase order lead time Scrap as a percent of total cost Machine performance measures: Machine downtime as a percentage of availability Use as a percentage of availability Setup time (hours) Delivery performance measures: Throughput time Manufacturing cycle efficiency (MCE) Delivery cycle time Percentage of on-time deliveries Month 1 2 3 4 187 165 126 91 48 41 32 29 104 98 81 60 8 days 7 days 1% 1% 5% 6% 94% 91% 8 10 11 ? ? ? ? ? 95% ? 94% 52222 5 days 4 days 3% 10% 88% 84% 12 ? ? ? 91% 88% The president read in industry journals that throughput time, MCE, and delivery cycle time are important measures of performance, but no one is sure how to compute them. You have been asked to assist the company and gathered the following data: Average per Month (in days) 1 2 3 4 Wait time per order before start of production 8.0 10.8 11.0 13.0 Inspection time per unit 0.8 0.7 0.7 0.7 Process time per unit 2.4 2.1 1.6 1.0 Queue time per unit 2.6 4.0 5.3 7.6 Move time per unit 0.2 0.4 0.4 0.7 Required: 1-a. Compute the throughput time for each month. 1-b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month. 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 5 the inspection time, process time, and so forth are the same as for month 4, except the company is able to completely eliminate the queue time using Lean Production. Compute the new throughput time and MCE. 3-b. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 6 the inspection time, process time, and so forth are the same as in month 4, except the company is able to eliminate the queue time and inspection time using Lean Production. Compute the new throughput time and MCE. Tombro Industries is automating one of its plants and developing a flexible manufacturing system. In an effort to revise its performance measurement system, the company gathered the following data for the last four months: Quality control measures: Number of defects Number of warranty claims Number of customer complaints Material control measures: Purchase order lead time Scrap as a percent of total cost Machine performance measures: Machine downtime as a percentage of availability Use as a percentage of availability Setup time (hours) Delivery performance measures: Throughput time Manufacturing cycle efficiency (MCE) Delivery cycle time Percentage of on-time deliveries Month 1 2 3 4 187 165 126 91 48 41 32 29 104 98 81 60 8 days 7 days 1% 1% 5% 6% 94% 91% 8 10 11 ? ? ? ? ? 95% ? 94% 52222 5 days 4 days 3% 10% 88% 84% 12 ? ? ? 91% 88% The president read in industry journals that throughput time, MCE, and delivery cycle time are important measures of performance, but no one is sure how to compute them. You have been asked to assist the company and gathered the following data: Average per Month (in days) 1 2 3 4 Wait time per order before start of production 8.0 10.8 11.0 13.0 Inspection time per unit 0.8 0.7 0.7 0.7 Process time per unit 2.4 2.1 1.6 1.0 Queue time per unit 2.6 4.0 5.3 7.6 Move time per unit 0.2 0.4 0.4 0.7 Required: 1-a. Compute the throughput time for each month. 1-b. Compute the manufacturing cycle efficiency (MCE) for each month. 1-c. Compute the delivery cycle time for each month. 3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 5 the inspection time, process time, and so forth are the same as for month 4, except the company is able to completely eliminate the queue time using Lean Production. Compute the new throughput time and MCE. 3-b. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 6 the inspection time, process time, and so forth are the same as in month 4, except the company is able to eliminate the queue time and inspection time using Lean Production. Compute the new throughput time and MCE.
Expert Answer:
Answer rating: 100% (QA)
1a Compute the throughput time for each month Throughput Time Wait Time Inspection Time Process Time ... View the full answer
Posted Date:
Students also viewed these accounting questions
-
Tombro Industries is in the process of automating one of its plants and developing a flexible manufacturing system. The company is finding it necessary to make many changes in operating procedures....
-
Select the best answer. 1. A local chapter of the Society for Protection of the Environment beneted from the voluntary services of two attorneys. One served as a member of the Society's board of...
-
What is the critical chain method?
-
Halinas capital on 1 January 207 was $25,900. On 31 December 207 her capital was $27,600. During the year she had invested a further $5,000 and had withdrawn goods costing $900 for personal use. How...
-
Suppose a simply supported beam is forced by a random load with mean value \(\mu_{F}\) and autocorrelation \(R_{F F}(\tau)=\exp (-\alpha \tau)\), where \(\alpha\) is a constant. Solve for the mean,...
-
A sample of 100 customers of Montana Gas and Electric resulted in the following frequency distribution of monthly charges. Amount ($) Number 049 ......... 13 5099 ......... 22 100149 ........ 34...
-
what ways can organizations design decision-making processes to maximize procedural fairness and transparency ?
-
The various estimates of the cost of capital for Petrobras of Brazil appear to be very different, but are they? Reorganize your answers to the previous five prolbems into those costs of capital which...
-
Austrian economist Ludwig von Mises defined economics as the science of human action. Does game theory or standard supply/demand analysis better fit with that definition? Why? (Austrian)
-
How would the U.S. economy likely differ today if Standard Oil had not been broken up?
-
Private colleges of the same caliber generally charge roughly the same tuition. Would you characterize these colleges as a cartel type of oligopoly?
-
What did Adam Smith mean when he wrote, Seldom do businessmen of the same trade get together but that it results in some detriment to the general public?
-
True or false? It is obvious that all for-profit businesses in the United States will maximize profit. Why?
-
Write a short reflection paper of the website given below: http://www.people-press.org/2007/04/15/public-knowledge-of-current-affairs-little-changed-by-news-and-information-revolutions/
-
Arlington Merchants reported the following on its income statement for the fiscal years ending December 31, 2016 and 2015. 2016 2015 Sales $4,857,500 $4,752,900 Cost of goods sold 3,258,950 3,207,000...
-
Sketch a simple common-gate amplifier circuit and discuss the general ac circuit characteristics (voltage gain and output resistance).
-
Why, in general, is the magnitude of the voltage gain of a common-source amplifier relatively small?
-
Sketch a simple source-follower amplifier circuit and discuss the general ac circuit characteristics (voltage gain and output resistance).
Study smarter with the SolutionInn App