UBike is a bicycle manufacturer based in Japan. Haruki, the supply chain manager at UBike is designing
Question:
UBike is a bicycle manufacturer based in Japan. Haruki, the supply chain manager at UBike is designing the manufacturing network and has selected four potential sitesTokyo, Sapporo, Fukuoka, and Sendai. The below table shows the annual fixed costs at the four locations as well as the cost of producing and shipping a bicycle to each of the four markets. Note that plants could have a capacity of either 250,000 or 500,000 units and that each open plant should have at least 60% capacity utilisation.
(A) Formulateanintegerlinearprogramming(ILP)modelforthisproblem.
(B) Developaspreadsheetmodelandsolvetheproblem offindingtheoptimallocation andsizingforUBikefactories. Comment onyourresults.
ProductionandTransportationCosts($/unit) | Annual Demand | ||||
Tokyo | Sapporo | Fukuoka | Sendai | ||
Southwest | 50 | 80 | 35 | 52 | 210,000 |
Northeast | 65 | 35 | 70 | 40 | 150,000 |
Central | 30 | 80 | 55 | 53 | 160,000 |
East | 48 | 30 | 42 | 35 | 170,000 |
Annualfixedcostof 250,000 | $8 million | $6 million | $7 million | $7.4 million | |
Annualfixedcostof 500,000 | $12 million | $10 million | $11 million | $11.4 million |