Question: WCP 17 Direct labor or machine hours may not be the appropriate cost driver for overhead in all areas of manufacturing due to the complexities

WCP 17 Direct labor or machine hours may not be the appropriate cost driver for overhead in all areas of manufacturing due to the complexities of many manufacturing processes. Many companies use activity-based costing (ABC) which uses multiple drivers (items that consume resources) rather than just one driver to apply overhead to their activities. With ABC, a company can use a cost driver that has a direct cause/effect relationship in its applied overhead costs.

Waterways looked into ABC as a method of costing because of the variety of items it produces and the many different activities in which it is involved. The activities listed below are a sample of possible cost pools for Waterways.

Assembling

Payroll

Billing

Plant supervision

Digging trenches

Product design

Janitorial

Purchasing materials

Machine maintenance

Selling

Machine setups

Testing

Molding

Packaging

Welding

Instructions

For each of these cost pools, what would be the likely activity cost driver?

Using the following information, determine the overhead rates and the actual cost assigned for each of the activity cost pools in a possible ABC system for Waten,vays.

Expected Use of

Actual

Estimated

Cost Drivers

Use of

Activity Cost Pools

Cost Drivers

Overhead

per Activity

Drivers

WATERWAYS CORPORATION

Irrigation installation

Machining (all machine use)

Labor cost

Machine hours

$1,998,432

12,960

12,941

Customer orders

Number of orders

30,636

2,553

2,520

Shipping

none (direct)

N/A

traced directly

Design

Cost per design

820

8

7

Selling

Number of sales calls

350,400

21,900

22,100

How would you classify each of the following activities by levelunit level, batch level, product level, or facility level?

Testing of products

Machine maintenance

Designing new products

Advertising

Packaging

Equipment setups

Molding

Electricity required to run equipment

Assembling

Depreciation

Requisitioning materials

(1) The results of ABC can provide a more accurate picture of costs. Discuss the value of Waterways using this system to determine overhead costs. (2) How might using ABC affect decision making at Waterways?

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