Fox Security Devices (FSD) has introduced a just-in-time production process and is considering the adoption of...
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Fox Security Devices (FSD) has introduced a just-in-time production process and is considering the adoption of lean accounting principles to support its new production philosophy. The company has two product lines: Mechanical Devices and Electronic Devices. Two individual products are made in each line. Product-line manufacturing overhead costs are traced directly to product lines and then allocated to the two individual products in each line. The company's traditional cost accounting system allocates all plant-level facility costs and some corporate overhead costs to individual products. The latest accounting report using traditional cost accounting methods included the following information (in thousands of dollars). E (Click the icon to view the accounting report.) (Click the icon to view further information.) Read the requirements. Requirement 1. What are the cost objects in FSD's lean accounting system? The cost object in lean accounting is the FSD has identified the following area(s): Requirement 2. Compute operating income for the cost objects identified in requirement 1 using lean accounting principles. What would you compare this operating income against? Comment on your results. Use the table below to compute operating income for the cost objects identified in requirement 1 using lean accounting principles. (Enter al amounts in thousands.) Mechanical Electronic Devices Devices Sales Costs Direct material Direct manufacturing labor Manufacturing overhead Design and marketing costs Plant facility costs Value stream operating income What would you compare this operating income against? Comment on your results. FSD's operating income using lean accounting principles should be compared against If the total plant-level costs are slightly higher than the total value stream costs for both Mechanical Devices and Electronic Devices and the difference between the total value-stream costs and the total plant-level costs is very small, this would indicate that the main opportunity for improving efficiency to reduce costs and improve profitability is reducing Value-stream operating income analyses allocated corporate overhead costs because these costs be controlled or influenced by plant-level managers. O Accounting report (in thousands of dollars) Mechanical Devices Electronic Devices Product A Product B Product C Product D Sales 770 $ 560 $ 930 $ 430 Direct materials (based on quantity used) 180 115 245 50 Direct manufacturing labor 170 70 220 50 Manufacturing overhead (equipment lease, supervision, production control) 80 110 195 105 to Allocated plant-level facility costs 60 30 90 25 al Design and marketing costs 96 46 102 39 14 4 8 26 Allocated corporate overhead costs 170 $ 185 $ 70 $ 135 Operating income Print Done O More Info FSD has determined that each of the two product lines represents a distinct value stream. It has also determined that out of the $205,000 ($60,000+$30,000+$90,000+$25,000) plant-level facility costs, product A occupies 20% of the plant's square footage, product B occupies 20%, product C occupies 30%, and product D occupies 20%. The remaining 10% of square footage is not being used. Finally, FSD has decided that in order to identify inefficiencies, direct material should be expensed in the period it is purchased, rather than when the material is used. According to purchasing records, direct material purchase costs during the period were as follows: Mechanical Devices Electronic Devices Product A Product B Product C Product D Direct material (purchases) $ 200 $ 135 $ 240 $ 80 Print Done Fox Security Devices (FSD) has introduced a just-in-time production process and is considering the adoption of lean accounting principles to support its new production philosophy. The company has two product lines: Mechanical Devices and Electronic Devices. Two individual products are made in each line. Product-line manufacturing overhead costs are traced directly to product lines and then allocated to the two individual products in each line. The company's traditional cost accounting system allocates all plant-level facility costs and some corporate overhead costs to individual products. The latest accounting report using traditional cost accounting methods included the following information (in thousands of dollars). E (Click the icon to view the accounting report.) (Click the icon to view further information.) Read the requirements. Requirement 1. What are the cost objects in FSD's lean accounting system? The cost object in lean accounting is the FSD has identified the following area(s): Requirement 2. Compute operating income for the cost objects identified in requirement 1 using lean accounting principles. What would you compare this operating income against? Comment on your results. Use the table below to compute operating income for the cost objects identified in requirement 1 using lean accounting principles. (Enter al amounts in thousands.) Mechanical Electronic Devices Devices Sales Costs Direct material Direct manufacturing labor Manufacturing overhead Design and marketing costs Plant facility costs Value stream operating income What would you compare this operating income against? Comment on your results. FSD's operating income using lean accounting principles should be compared against If the total plant-level costs are slightly higher than the total value stream costs for both Mechanical Devices and Electronic Devices and the difference between the total value-stream costs and the total plant-level costs is very small, this would indicate that the main opportunity for improving efficiency to reduce costs and improve profitability is reducing Value-stream operating income analyses allocated corporate overhead costs because these costs be controlled or influenced by plant-level managers. O Accounting report (in thousands of dollars) Mechanical Devices Electronic Devices Product A Product B Product C Product D Sales 770 $ 560 $ 930 $ 430 Direct materials (based on quantity used) 180 115 245 50 Direct manufacturing labor 170 70 220 50 Manufacturing overhead (equipment lease, supervision, production control) 80 110 195 105 to Allocated plant-level facility costs 60 30 90 25 al Design and marketing costs 96 46 102 39 14 4 8 26 Allocated corporate overhead costs 170 $ 185 $ 70 $ 135 Operating income Print Done O More Info FSD has determined that each of the two product lines represents a distinct value stream. It has also determined that out of the $205,000 ($60,000+$30,000+$90,000+$25,000) plant-level facility costs, product A occupies 20% of the plant's square footage, product B occupies 20%, product C occupies 30%, and product D occupies 20%. The remaining 10% of square footage is not being used. Finally, FSD has decided that in order to identify inefficiencies, direct material should be expensed in the period it is purchased, rather than when the material is used. According to purchasing records, direct material purchase costs during the period were as follows: Mechanical Devices Electronic Devices Product A Product B Product C Product D Direct material (purchases) $ 200 $ 135 $ 240 $ 80 Print Done
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Related Book For
Intermediate Accounting
ISBN: 978-0077400163
6th edition
Authors: J. David Spiceland, James Sepe, Mark Nelson
Posted Date:
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