Question: When both demand and lead time are uncertain, we use the following formula to calculate the reorder point ( ROP ) : = +

When both demand and lead time are uncertain, we use the following formula to calculate the reorder point (ROP):
=
+
\times
(
2
\times
)
+
(
2
\times
2
)
ROP=dL+Z\times
(\sigma
D
2
\times L)+(d
2
\times \sigma
L
2
)
Where:
dL is the average demand during the lead time,
Z is the z-score for the desired service level (1.65 for 95%),
\sigma
D
is the standard deviation of demand per month (20 kits),
L is the average lead time (1.5 months),
\sigma
L
is the standard deviation of lead time (1 month),
d is the average monthly demand (400 units).
Step 1: Calculate the average lead time demand (
dL)
Monthly demand is 400 units.
The new lead time is 1.5 months.
=
400
\times
1.5
=
600
units
dL=400\times 1.5=600units
Step 2: Calculate the combined standard deviation (
\sigma
LT
)
=
(
2
\times
)
+
(
2
\times
2
)
\sigma
LT
=
(\sigma
D
2
\times L)+(d
2
\times \sigma
L
2
)
=
(
2
0
2
\times
1.5
)
+
(
40
0
2
\times
1
2
)
=
(
400
\times
1.5
)
+
160000
=
600
+
160000
=
160600
400.75
\sigma
LT
=
(20
2
\times 1.5)+(400
2
\times 1
2
)
=
(400\times 1.5)+160000
=
600+160000
=
160600
400.75
Step 3: Calculate the new reorder point (ROP)
=
600
+
1.65
\times
400.75
=
600
+
661.24
=
1261.24
1261
units
ROP=600+1.65\times 400.75=600+661.24=1261.241261units
Final Answer:
The new reorder point is 1261 units to maintain a 95% service level with the new, unreliable lead time.

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