Question: Worker 1 : Tasks 1 , 2 Worker 2 : Tasks 3 , 4 , 5 Worker 3 : Tasks 6 , 7 , 8

Worker 1: Tasks 1,2 Worker 2: Tasks 3,4,5 Worker 3: Tasks 6,7,8
(1) What is the capacity of the current line?
(2) What are the direct labor content and the average labor utilization?
(3) How long does it take to produce 30 units, starting with an empty system?
For parts (4) and (5) assume that the firm hires a fourth worker and the tasks are allocated to four
workers to maximize the capacity.
(4) What is the maximum capacity that can be achieved if (i) the tasks are not divisible, (ii) a worker
can only perform adjacent tasks and (iii) all tasks need to be done in numerical order?
(5) What is the maximum capacity that can be achieved if the tasks are perfectly divisible? How does
the worker utilizations change compared to part (4), why?
For parts (6) and (7), assume that the firm combines all the tasks in a work-cell where a single worker
performs all the tasks. In this case,
(6) What is the capacity of the system with a single worker and what is the worker utilization?
(7) What is the minimum number of workers (i.e., work-cells) needed to achieve a capacity of 100
units/hour?The current worker-paced (bottleneck paced) assembly line configuration assigns the workers in the
following way:Consider the following tasks that must be assigned to three workers on a worker paced (bottleneck-paced)
assembly line. Each worker must perform at least one task, and there is unlimited demand.
The current worker-paced (bottleneck paced) assembly line configuration assigns the workers in the
following way:
 Worker 1: Tasks 1,2 Worker 2: Tasks 3,4,5 Worker 3: Tasks

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