Question: You are the operations manager for a manufacturing facility that builds bicycles. You have the following 3 production lines: 1. Final assembly 2. Wheel assembly

You are the operations manager for a

You are the operations manager for a manufacturing facility that builds bicycles. You have the following 3 production lines: 1. Final assembly 2. Wheel assembly line (2 per finished bicycle) 3. Frame assembly line (1 per finished bicycle) Business Data: Annual demand forecast) for finished motorcycles: 120.000 Work days in the year: 250 Shifts worked = 2 (16 hrs per day, no breaks) Actual process times: Final assembly: 8 minutes (each) Wheel assembly: 6 minutes (each) Frame assembly: 5 minutes (each) (1 person at 1 frame assembly station can assemble 1 frame in 5 minutes) Takt time should be in minutes do not round) # of Production Annual Daily Takt stations Line Demand Demand Time needed Final Assembly 120000 Wheel Assembly Frame Assembly

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