Question: You are working to reduce the work in process inventory for a spoon production work cell. The cell produces three types of spoons: the Sicily

You are working to reduce the work in process inventory for a spoon production work cell. The cell produces three types of spoons: the Sicily Serving Spoon, Malta Tablespoon, and Sardinia Teaspoon. Calculate the required number of kanbans for each of the products. Assume that the work cell operates 5 days/week with one 8-hour shift per day. During their 8-hour shift, workers have a 30-minute paid lunch break and two breaks of 15 minutes each. Data is shown in the table.

Sicily Malta Sardina
Customer Demand 120 per day 80 per week 45 per hour
Conveyance Time 5 hours 1 day 5 minuted
Container capacity 25 units 15 units 5 units
Safety Margin 10% 0% 15%

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