Question: You must indicate units for your final responses ( e . g . , vases per minute or vases per hour ) and show your

You must indicate units for your final responses (e.g., vases per minute or vases per hour) and
show your calculations or provide reasoning as applicable to indicate how you arrived at your
responses, otherwise you will not get credit for them.
1. A production process for flower vases consists of three tasks to be completed in sequence:
first, Shape (by a specialized machine), second, Bake (in a single oven), and third, Paint (by a
worker). The times taken for one vase at each step are 5 minutes for Shape, 8 minutes for
Bake, and 6 minutes for Paint. There are 8 working hours in each day.
Assume that there is one resource at each step. Indicate, showing your calculations, what is
the daily capacity of each activity (i.e., shape, bake, and paint) in units/vases per day? (30
points)
2. Indicate which is the bottleneck task, and why? (10 points)
3. If the demand for flower vases is 50 units per day, what will be the flow rate (per day) of the
original process? (10 points)
4. Assume no waiting between steps, what is the throughput time of the process (in minutes).
(10 points)
5. If a second oven, identical to the first one, is added to the Bake task, what is the new
throughput time of the whole process (in minutes)?(10 points)
6. If a second oven, identical to the first one, is added to the Bake task, what is the new daily
capacity of the whole process? (10 points)
7. A restaurant chain with several locations in Champaign County wants to assess the freshness
of the meat used in their hamburgers and has requested your expertise for the task. The
2
average inventory of raw meat in their centralized production facility is 1,200 pounds and the
restaurant chain sells, on average, burgers totaling 300 pounds of meat content every day.
Please help by calculating how many days the hamburger meat spends in the process. Among
the three elements in Little's Law, what are we trying to figure out here? (5 pts)
8. How many days the hamburger meat spends in the process (in numerical numbers)?(5 pts)
9. If the Champaign restaurant chain were to reduce the amount of average inventory that they
maintain in their centralized production facility from the current amount of 1,200 pounds to
900 pounds and everything else stays the same, what impact would it have on the freshness
of the meat in terms of how many days on average the meat spends in the process?

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