Tubular reactors for thermal cracking are designed on the assumption of plug flow. On the suspicion that

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Tubular reactors for thermal cracking are designed on the assumption of plug flow. On the suspicion that nonideal flow may be an important factor now being ignored, let us make a rough estimate of its role. For this assume isothermal operations in a 2.5 cm ID tubular reactor, using a Reynolds number of 10 000 for flowing fluid. The cracking reaction is approximately first order. If calculations show that 99% decomposition can be obtained in a plug flow reactor 3 m long, how much longer must the real reactor be if nonideal flow is taken into account?

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