Use Pareto analysis to investigate the quality losses at Basawas Paper Converters, using data in the worksheet

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Use Pareto analysis to investigate the quality losses at Basawas Paper Converters, using data in the worksheet Prob03-05 in the Excel workbook Ch03Data.xlsx on the Student Companion website. What conclusions might a Six Sigma team leader reach?

 

Basawas Paper Converters



















QUALITY COSTS AND PERCENTAGES
ORIGINAL DATA








PercentCumulative %Cost
Category$Annual Loss
Rejected paper 56.60%56.60%300000
Downtime23000
Customer complaints 15.85%72.45%84000
Testing costs12000
Odd lot 10.57%83.02%56000
Rejected paper 300000
High material costs 6.04%89.06%32000
Odd lot56000
Downtime 4.34%93.40%23000
Excess inspection 16000
Excess inspection 3.02%96.42%16000
Customer complaints 84000
Testing costs 2.26%98.68%12000
High material costs 32000
Quality Imprv. Trng.1.32%100.00%7000
Quality improvement training 7000
Total Costs

530000
Total530000
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