Question: 1 1 Emp y . 1 2 Empty. In words, the following is a brief description of what is done at each workstation: Workstation 1
Empy
Empty.
In words, the following is a brief description of what is done at each workstation:
Workstation : The first operator lays out the major components of a computer between two white lines on the conveyor. The operator then prepares the cover for accepting the LCD screen by installing fasteners and securing a cable.
Workstation : The second operator performs two different tasks. First, the LCD screen is installed in the cover. This task needs to be done after the cover is assembled task A second independent task done by the operator is the preparation of the base so that the Main Printed Circuit Board MPCB can be installed.
Workstation : Here the MPCB is installed in the base. After this is done, the Central Processing Unit CPU and backup batteries are installed and tested.
Workstation : The Accupoint Pointing Device touchpad and wrist rest are installed, the speaker and microphone is installed, and the Auxiliary Printed Circuit Board APCB is installed. These are all independent tasks that can be done after the MPCB is installed.
Workstation : Here, tasks are performed in a sequence. First, the keyboard is installed, followed by the DVD and Hard Disk Drive HDD The battery pack is then installed, followed by the memory card. The computer is then powered up and a program started that loads software that can be used to test the computer. Actually loading the software takes seconds, and this is done while the computer travels through positions and on the assembly line. Computers that do not work are sent to a rework area where they are fixed. Only about percent of the computers fail to start, and these are usually quickly repaired by the supporter.
Workstation : The video display and keyboard are tested in this workstation.
After assembly, the computers are moved to a separate burnin area that is separate from the assembly line. Here, computers are put in racks for a hour, "burnin of the circuit components. After burnin the computer is tested again, software is installed, and the finished notebook computer is packaged and placed on pallets for shipment to Toshiba distribution centers around the world.
Tweaking the Initial AssemblyLine Design
From past experience, Toshihiro has found that the initial assemblyline design supplied by the engineers often needs to be tweaked. Consider the following questions that Toshihiro is considering:
What is the daily capacity of the assembly line designed by the engineers? Assume that the assembly line has a computer at every position when it is started at the beginning of the day. Do not round intermediate calculations. Round down your answer to the next smallest integer.
Daily capacity
units per day
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