Question: 1 . ( 3 0 p ) A local firm manufactures two types of children s toys: toy car and toy robot. The projected demand

1.(30p) A local firm manufactures two types of childrens toys: toy car and toy robot. The
projected demand over the next four months for the two toys are given in the table below.
Month, t Toy car demand, D1t Toy robot demand, D2t
13,0004,000
22,0003,000
34,0002,000
45,0004,000
Manufacturing is primarily an assembly operation, and capacity is governed by the
number of workers on the production line. On average, it requires one hour for a worker
to assemble one unit of toy car and two hours to assemble one unit of toy robot.
Assume that each worker works 20 days per month, 8 hours per day on regular time. If
needed, the workers can work overtime. A worker can work at most 20 hours per month
on overtime. A workers monthly salary for regular time work is $3,000, and they are
paid an additional $25 for every hour they work on overtime. Currently, the workforce
consists of 50 workers, and hiring and layoffs are possible at the beginning of each
month. The cost of hiring is $3,000 per worker and the cost of firing is $5,000 per
worker.
Currently, there are no toys in inventory. Holding cost is $4 per month for one unit of toy
car, and $5 per month for one unit of toy robot held at the end of each month. Stockouts
are allowed in a month, except for the last month. All the demand must be met by the end
of month 4. The cost of backordering one unit of toy car is $6 per month and one unit of
toy robot is $8 per month. The company aims to determine the optimal production plan
that has the minimum cost.
a)(20p) Formulate a linear programming model for this aggregate planning problem.
Clearly define the decision variables, objective function, the constraints of the model
and any notation you use.
b)(5p) Assume now that the company wants to know the cost of using a CHASE
strategy. Do the necessary modifications to the model in part a) to evaluate the Chase
strategy.
c)(5p) Assume now that each hour of idle time per worker (i.e. an hour of unused labor
capacity) costs $10 to the company. Make the necessary modifications to the model in
part a) to incorporate the idle time cost into the model.

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