Question: 1 . Assignment should be hand written, Exercise 1 : XYZ Company manufactures 2 4 lead IC , of lead length equivalent to 1 5

1. Assignment should be hand written,
Exercise 1:
XYZ Company manufactures 24 lead IC, of lead length equivalent to 15 mm +/-2mm. The following are the gathered data for 5 hrs for the 5 days.
Make the
(1)checksheet using 3- class interval beginning with the smallest value and the
(2)histogram. Also show the histogram
(3)control chart using daily average.
8am 9am 10am 11am 12nn
Sun 1512161920
Mon 1012181012
Tues 1719201718
Wed 121520812
Thurs 812161819
Exercise 2:
Intel is an electronics manufacturing company that produces different IC packages . For the last quarter of the year, 40 Lead ceramics packages productivity is going down. Details of the findings are as follows: the standard length of the lead is 1.75 cm +/-.10, the average lead measurement per month are as follows:
Jan 1.75, Feb 1.60. March 1.65, April 1.70, May 1.72, June 1.85, July 1.98 August 1.70 Sept I.2, Oct 1.55, Nov 1.6 Dec 1.50.
Exercise 3:
Given below are the values of 2 variables percentage of discount and the volume of item to be purchased during Ramadan Sale. What tool will you use to present the data?
Exercise 4:
Intel is an electronics manufacturing company that produces different IC packages . For the last quarter of the 40 Lead ceramics package, the productivity is going down. For cases like this, it is required that the QA should conduct investigation . Upon analysis, the quality assurance found out that
(1)750 pcs are having misaligned lead due to machine malfunction while
(2)200 pcs are wrongly stamped with its product code.
(3)100 pcs are rejected due to dust/dirt while
(4)25 pieces are rejected due to failure in the hot temp test.
A failure is occurring if there is issue with the process or method.
What appropriate quality tool will you use to present the situation?
Exercise 5:
On Semiconductor is an electronics manufacturing company that produces different IC packages namely plastic and ceramics along with different lead types of 14 L,18L,24 L and the 40 L microprocessor. The last 2 quarters show an issue with the 24 Lead plastic package where its rejection level is increasing. Upon investigation, it was found out that 250 pcs have been rejected due to bent leads. The lead cutting machine has been set up wrongly by the technician while 150 pcs have been stamped with its product code but rejected due to substandard ink used for stamping. In addition, 200 pcs have been seen to have contamination while 125 pieces are rejected to issue in the normal temperature testing method. The packaging has been an issue with 2 batches composed of 300 pcs with wrong documents in it. It has been assumed that the staff has committed mistake in putting the correct documents.
a. Use the data given to draw the appropriate quality tool.
b. Identify the percent contribution of each of the factors that contribute to the problem.

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