Question: 1. This study (work sampling*) is focusing on machine operations. Using the following data, Categorize the events into the interesting activities such as machine idle
1. This study (work sampling*) is focusing on machine operations. Using the following data,
- Categorize the events into the interesting activities such as machine idle (I), machine servicing (S).
Observed Data
Categorize
S (Service)
I (Idle)
Number of Observation
Machine Running
S or I
222
Remove Scrap
S or I
48
Change tool
S or I
17
Change material
S or I
60
Adjust die
S or I
23
Wait for maintenance service
S or I
53
Wait for next material
S or I
25
- What % (p) of the time Machine is down (not idle but serviced by the operator) roughly?
- An analyst determined that the machining time (Tm) per piece was 40min. What is the actual production for the one machine supervised by one operator for an 8-hour shift given the above conditions?
- What is the unit cost ? The operator is paid $10.00/hr and each machine costs $20.00/hr for power and supplies.
- Since there is so much lost production due to idle time, management is considering assigning another machine to the first operator. There are three approaches or choices: i) Assign Machines #1 to the first operator and Machines #2 to the second operator, or ii) have both operators help each other and service all two machines as needed. iii) Assign Machines #1 and #2 to the first operator and dont assign a second operator. Which choice is best, i.e. lowest unit cost?
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