Question: 1 ) What are the five basic inputs to the manufacturing planning and control system? 2 ) If the cost of manufacturing ( direct material

1) What are the five basic inputs to the manufacturing planning and control system?
2) If the cost of manufacturing (direct material and direct labor) is 60% of sales and profit is 10% of sales, what would be the improvement in profit if, through better planning and control, the cost of manufacturing was reduced from 60% of sales to 50% of sales?
3) On average, a firm has an 8-week lead time for work-in-process, and annual cost of goods sold is $12 million. Assuming that the company works 50 weeks a year:
a) What is the dollar value of the work-in-process?
b) If the lead time would be reduced to 6 weeks, what would be the reduction in WIP?
4) Define the following:
a) Master Production Scheduling (MSP)
b) Material Requirements Plan (MRP)
c) Sales and operations planning (S&OP)
5) If the opening inventory is 400 units, demand is 900 units, and production is 700 units, what will be the ending inventory?
6) A company wants to produce 480 units over the next three months at a uniform rate. The months have 19,20, and 21 working days, respectively. On average, how much should the company produce each day to level production?
7) If the opening backlog is 450 units, forecast demand is 700 units, and production is 800 units, what will be the ending backlog?
8) What four functions does the master production schedule (MPS) perform in the production planning system?
9) What would happen if the planning horizon for the master schedule were too short? Why?
10) What is the purpose of rough cut capacity?

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