Question: 2 9 . A 2 5 - station automated assembly system is being designed to produce the frame of a toy truck. The operations are

29 .

25 -

station automated assembly system is being designed to produce the frame of a toy truck. The operations are mainly bending, punching, and spot welding. Cycle time is

10

seconds. Average cycles to failure for workstations is

2000 .

Workstation repair times are exponential with a mean of

5

minutes.

.

Find the production rate of the line if no buffers are added.

.

Find the production rate of the line if unlimited buffers are placed between each pair of workstations.

.

Find the production rate if a buffer of capacity

20

is placed between each pair of workstations. What effect will the presence of such buffers have on throughput time for truck frames?

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