Question: 4 . A semi - automated assembly machine, assembles and welds automotive components for a single shift of 7 . 5 hours, 5 days a
A semiautomated assembly machine, assembles and welds automotive components for a single shift of hours, days a week; planned throughput unitshour; actual output unitsweek The following losses are encountered during assembly:iIncorrect assembly causes the machine to stop and needs reset on average timeshr where unit and minutes are lost. This leads to performance loss due to minor stoppage and also quality lossii.Worn out electrodes are to be replaced once per week, it takes hour when units are scrapped availability and quality losses iii.Burst out cooling hose causes a machine breakdown once in a month and replacement takes hours availability lossiv.Misaligned fixture causes a loss of units week quality lossv.For different size parts, fixtures to be removed and replaced and electrode position to be adjusted timesweek which takes hours where units are scrapped each time availability and quality lossesvi.Actuating cylinder sometimes sticks for minutesady causing production delay which takes double cycle time performance lossvii.Application of rust protective spray by operator stopping the machine at the start and end of the day takes minutes each time minor stoppages thereby performance loss viii.Limit switches corrode once in every weeks stopping the machine and replacement takes hours availability loss.Calculate the OEE.
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