Question: A semi - automated assembly machine, assembles and welds automotive components for a single shift of 8 hours, 5 days a week; planned throughput =
A semiautomated assembly machine, assembles and welds automotive components for a single shift of hours, days a week; planned throughput unitshour; actual output unitsweek Calculate Overall Equipment Efficiency. marks
The following losses are encountered during assembly:
Incorrect assembly causes the machine to stop and needs reset on average timeshr where unit and minutes are lost.
Worn out electrodes are to be replaced once per week, it takes minutes when units are scrapped
Burst out cooling hose causes a machine breakdown once in a month and replacement takes hours
Misaligned fixture causes a loss of units week
For different size parts, fixtures to be removed and replaced and electrode position to be adjusted timesweek which takes hours where units are scrapped each time
Actuating cylinder sometimes sticks for minutesadjustment causing production delay which takes double cycle time
Application of rust protective spray by operator stopping the machine at the start and end of the day takes minutes each time
Limit switches corrode once in every weeks stopping the machine and replacement takes minutes.
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