Question: 5 0 Points ) A turning cutting tool with a major cutting - edge angle of 9 0 deg and a minorcutting edge angle

50 Points) A turning cutting tool with a major cutting-edge angle of 90\deg and a minorcutting edge angle of 10\deg and rake angle of 10\deg is used on a 1 kW lathe to turn a 50 mmdiameter cast iron bar. Shear strength of cast iron may be assumed to be constantduring the cutting and equal to 410 ksi and the maximum surface cutting speed that thetool can tolerate without overheating is 600 m/min. The friction coefficient betweenthe tool and machined chip is 0.8.The rod diameter is to be reduced over an axial length of 100 mm within 1 min.A) What will be the width of cut or feed in this cutting operation? (2)B) Assuming that the rod is machined at the maximum cutting velocity and minimumpower is required for the feed operation, what is the cutting force's magnitude? (5)C) What will be the shear angle for this operation? State all the assumptions that youused to compute the shear angle? (5)D) Compute the magnitude of shear force and normal force on the shear plane? (5)E) Compute the magnitude of normal force and frictional force at chip/tool interface?(5)F) Compute the normal force and resultant force being applied on the tool? (5)G) Determine the depth of cut possible for the computed shear force and shearstrength? (5)H) Compute the cutting ratio and chip velocity for this operation? (5)I) Determine the power dissipated due to shear deformation and power dissipated dueto frictional sliding at the chip/tool interface? (5)J) What is the minimum Ra (in mm) achievable for this cut? (8)

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